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Trane IntelliPak SFHK Series

Trane IntelliPak SFHK Series
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SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and
servicing of heating, ventilating, and air-conditioning equipment can be hazardous and requires specific
knowledge and training. Improperly installed, adjusted or altered equipment by an unqualified person could
result in death or serious injury. When working on the equipment, observe all precautions in the literature
and on the tags, stickers, and labels that are attached to the equipment.
IntelliPak™
Commercial Single-Zone Rooftop Air Conditioners
with CV, VAV, or SZVAV Controls
October 2011 RT-SVX36G-EN
Installation, Operation,
and Maintenance
A” and later Design Sequence
SAHL
*20, *25, *30, *40, *50, *55, *60, *70, *75
SEHL, SFHL, SLHL, SSHL, SXHL
*20, *25, *30, *40, *50, *55, *60, *70, *75,
*24, *29, *36, *48, *59, *73, *80, *89
SXHK, SEHK, SFHK, SLHK, SSHK
*90, *11, *12, *13

Table of Contents

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Trane IntelliPak SFHK Series Specifications

General IconGeneral
RefrigerantR-410A
Compressor TypeScroll
EfficiencyHigh
Voltage208/230V, 460V, 575V
DimensionsVaries with model
WeightVaries with model; consult product data for specific weight

Summary

Installation, Operation, and Maintenance

IntelliPak Commercial Single-Zone Rooftop Air Conditioners

Overview of IntelliPak units with CV, VAV, or SZVAV controls.

Warnings, Cautions and Notices

Important Environmental Concerns!

Discusses environmental concerns related to refrigerants and ozone layer.

Responsible Refrigerant Practices!

Outlines Trane's stance on responsible refrigerant handling and technician certification.

Warnings, Cautions and Notices

Personal Protective Equipment (PPE) Required!

Emphasizes mandatory PPE use during installation and servicing due to hazards.

Risk of Roof Collapsing!

Warns about ensuring adequate structural roof support to prevent collapse.

Fiberglass Wool!

Advises on precautions when handling fiberglass wool due to potential health risks.

Warnings, Cautions and Notices

First Aid Measures

Provides first aid procedures for eye and skin contact with dust.

Overview of Manual

Describes the manual's content, covering installation, start-up, operation, and maintenance.

Unit Inspection

Details initial inspection steps upon unit arrival at the job site.

Warnings, Cautions and Notices

No Step Surface!

Warns against walking on the sheet metal drain pan to prevent falls.

Storage

Provides guidelines for storing the unit to prevent condensate formation.

Model Number Descriptions

DIGIT 1 - UNIT TYPE

Describes the first digit of the model number indicating the unit type.

DIGIT 2 - UNIT FUNCTION

Explains the second digit defining the unit's primary function.

DIGITS 5,6,7 - NOMINAL CAPACITY

Details the digits representing the unit's nominal cooling capacity in tons.

Model Number Descriptions

DIGIT 8 - POWER SUPPLY

Explains the digits indicating the unit's power supply specifications.

DIGIT 17 - SYSTEM CONTROL

Explains the digits that specify the system control type like CV, VAV, SZVAV.

Model Number Descriptions

DIGIT 11 - EXHAUSTRETURN OPTION

Details the digits that specify the exhaust/return fan configuration.

DIGIT 12 - EXHAUST AIR FAN DRIVE

Explains the digits related to the exhaust air fan drive and its RPM.

Model Number Descriptions

DIGITS 21 - 38 - MISCELLANEOUS

Covers various miscellaneous digits in the model number that define unit features.

General Information

Commonly Used Acronyms

Provides a list of abbreviations and their definitions used throughout the manual.

Unit Description

Describes the basic configuration of Trane commercial rooftop units.

Rooftop Module (RTM - 1 U48 Standard on all units)

Explains the function of the Rooftop Module in controlling unit operations.

General Information

Compressor Modules

Describes the operation of SCM & MCM compressor modules for mechanical cooling.

Human Interface Module

Explains the HI module's function for operator interaction and parameter adjustment.

Heat Module

Details the Heat module's role in controlling heating stages or modulating valves.

General Information

Modulating Dehumidification Module MDM

Describes the MDM for modulating dehumidification control, including reheat and cooling valve control.

Ventilation Override Module (VOM)

Explains the VOM's function in initiating specified ventilation operations.

Interprocessor Communications Board (IPCB)

Details the IPCB's role in expanding UCM network communications to a remote panel.

LonTalkBACnet Communication Interface Module

Explains LCI/BCI modules for communication with automation systems.

General Information

Ventilation Control Module VCM

Describes the VCM's function in monitoring and controlling fresh air quantity.

General Information

General Information

Compressor Motor Winding Thermostats

Explains motor protection via internal line break overloads for CSHD compressors.

Discharge Line Thermostat

Describes the discharge line thermostat's role in protecting compressors from overheating.

General Information

Freeze Avoidance

Explains the feature to prevent freezing of hydronic heat coils.

Supply Air Temperature Low Limit

Describes how supply air temp sensor modulates economizer damper.

General Information

Single Zone Variable Air Volume (SZVAV) Only

Details the IntelliPak platform's support for SZVAV as an optional control type.

General Information

Occupied Cooling Operation

Describes how the unit operates during occupied cooling periods.

Occupied Heating Operation

Explains occupied heating operation sequences, staged and modulated.

General Information

General Information

Supply Duct Static Pressure Control (Occupied)

Explains RTM's use of duct pressure transducer for supply fan speed control.

Installation

Unit Inspection

Details initial inspection steps upon unit arrival at the job site.

No Step Surface!

Warns against walking on the sheet metal drain pan to prevent falls.

Storage

Provides guidelines for storing the unit to prevent condensate formation.

Installation

Unit Clearances

Illustrates minimum operating and service clearances for unit installation.

Unit Dimensions & Weight Information

Provides data on unit dimensions and weights for different configurations.

Installation

Single Unit Installation

Shows minimum operation and service clearances for single unit installations.

Multiple Unit Installation

Depicts minimum operation and service clearances for multiple unit installations.

Installation

Figure 9. SAHL cooling-only units (20 - 75) Use Table 4, Table 5 and Table 6

Illustrates SAHL unit dimensions and references related tables.

Installation

Figure 10. SEHL, SFHL, SLHL, SSHL, SXHL units (20 - 89 ton) Use Table 7, Table 8 and Table 9.

Shows dimensions for SEHL, SFHL, SLHL, SSHL, SXHL units and references tables.

Installation

Trane Roof Curb and Ductwork

Details components of Trane roof curbs and ductwork installation recommendations.

Pitch Pocket Location

Explains the recommended location for pitch pockets for power supply entry.

Installation

If a Trane Curb Accessory Kit is Not Used:

Provides instructions for ductwork attachment when a factory curb kit is not used.

Installation

Unit Rigging & Placement

Covers procedures and safety for rigging and placing the unit.

Installation

General Unit Requirements

Lists general requirements for successfully installing a commercial rooftop unit.

Main Electrical Power Requirements

Outlines requirements for the main electrical power supply connection.

Field Installed Control Wiring

Guides on completing field wiring connections for control systems.

Installation

Requirements for Electric Heat Units

Specifies requirements for electric heat units, including SEHL models.

Requirements for Gas Heat

Details requirements for gas heat units, including piping and flue assembly.

Requirements for Hot Water Heat (SLH)

Outlines requirements for hot water heat units, including piping and valve installation.

Requirements for Steam Heat (SSH)

Covers requirements for steam heat units, including piping and valve installation.

Installation

OA Pressure Sensor and Tubing Installation

Provides instructions for installing the O/A pressure sensor and tubing.

Installation

Removing Supply and ExhaustReturn Fan Shipping Channels

Details procedures for removing fan shipping channels for motors >5 HP.

Installation

OA Sensor & Tubing Installation

Explains the installation of the Outside Air Pressure Sensor and pneumatic tubing.

Installation

Remove Evaporative Condenser Fan Shipping Brackets

Provides instructions for removing fan shipping brackets from evaporative condensers.

Installation

Evaporative Condenser Make-up Water and Drain Line Installation

Covers installation of make-up water and drain lines for evaporative condensers.

Installation

Gas Heat Units (SFH)

Details installation requirements for gas heat units, including gas piping and safety.

Installation

Connecting the Gas Supply Line to the Furnace Gas Train

Guides on connecting the gas supply line to the furnace gas train.

Installation

Flue Assembly Installation

Provides instructions for installing the flue assembly and its extension.

Installation

Hot Water Heat Units (SLH)

Outlines installation procedures for hot water heat units and piping.

Installation

Steam Heat Units (SSH)

Covers installation procedures for steam heat units and piping.

Installation

Disconnect Switch External Handle

Explains the operation and locations of the disconnect switch handle.

Installation

Electric Heat Units (SEH)

Details installation requirements for electric heat units, including power wiring.

Main Unit Power Wiring

Covers requirements for sizing and installing the main unit power wiring.

Installation

Controls Using 24 VAC

Provides guidelines for installing wiring for 24 VAC controls.

Installation

Controls using DC Analog InputOutputs

Offers guidance on wiring for DC analog input/output signals.

Installation

Emergency Stop Switch (5 S71)

Explains the function and wiring of the emergency stop switch.

OccupiedUnoccupied Contacts (5 K86)

Details the use of field-supplied contacts for night setback control.

Demand Limit Relay (5 K89)

Describes the use of a switch for limiting electrical power usage during peak periods.

Outside Air Sensor (3 RT3) - (BAYSENS016*)

Explains the function of the outside air sensor for temperature input.

Installation

Installation

Figure 38. Field connection diagram notes for 20 - 89 ton CV or VAV applications

Provides notes for field connection diagrams in CV or VAV applications.

Installation Checklist

General Unit Requirements

Lists general checks for successful installation of a commercial rooftop unit.

Main Electrical Power Requirements

Outlines requirements for the main electrical power supply connection.

Field Installed Control Wiring

Guides on completing field wiring connections for control systems.

Installation Checklist (continued)

Requirements for Gas Heat

Details requirements for gas heat units, including piping and flue assembly.

Requirements for Hot Water Heat (SLH)

Outlines requirements for hot water heat units, including piping and valve installation.

Requirements for Steam Heat (SSH)

Covers requirements for steam heat units, including piping and valve installation.

OA Pressure Sensor and Tubing Installation

Provides instructions for installing the O/A pressure sensor and tubing.

Unit Start Up

Cooling Sequence of Operation

Explains the sequence of operations for cooling, including compressor and fan control.

Compressor Crankcase Heaters

Details the function of crankcase heaters for compressor protection.

SZVAV Cooling Sequence of Operation

Describes the cooling sequence for Single Zone VAV units with VFD control.

Unit Start Up

Rapid Restart

Explains the rapid restart feature after power cycles, including economizer or DX cooling utilization.

Unit Start Up

Units with an Economizer

Describes how the RTM starts the supply fan and controls economizers.

Units with Return Fan

Explains how the return fan is started and modulated for pressure control.

Units with Traq Sensor

Details how the Traq Sensor assembly measures airflow and controls fresh air intake.

Unit Start Up

Units with Evaporative Condenser Sequence of Operation

Describes the start-up sequence for evaporative condensers, including sump water management.

Unit Start Up

Evaporative Condenser Drain Valve Setup

Provides instructions for converting the drain valve to "Hold During Unit Power Loss Conditions".

Unit Start Up

Gas Heating Sequence of Operation

Details the sequence of operation for gas heating, including ignition and safety controls.

Unit Start Up

Modulating Gas Sequence of Operation-Full and Limited Modulating Gas Furnace

Explains the operation of modulating gas furnaces, including flame failure and adjustments.

Unit Start Up

Electric Heat Sequence of Operation

Describes the sequence of operation for electric heat units, including safety controls.

Wet Heat Sequence of Operation

Details the operation of units with steam or hot water heat, including freeze protection.

Unit Start Up

Compressor Start-Up (All Systems)

Provides steps for starting up compressors, including safety precautions and oil levels.

Electrical Phasing

Explains the importance of proper electrical phasing for scroll compressors.

Unit Start Up

Voltage Supply and Voltage Imbalance

Covers requirements for voltage supply and how to check for voltage imbalance.

Unit Start Up

Table 35. Service test guide for component operation - Part I of II

Provides a guide for testing component operation for various unit configurations.

Unit Start Up

Unit Start Up

Table 37. Service test guide component operation-evaporative condenser

Details service test procedures specifically for evaporative condensers.

Unit Start Up

Verifying Proper Fan Rotation

Explains how to verify the correct rotation of supply, exhaust, and condenser fans.

Unit Start Up

System Airflow Measurements

Provides procedures for measuring system airflow in Constant Volume systems.

Unit Start Up

Exhaust Airflow Measurement (Optional with all Units)

Details how to measure exhaust airflow, which is optional for all units.

Unit Start Up

Traq Sensor Airflow Measurement

Explains how to perform airflow measurements using the Traq Sensor.

Unit Start Up

Return Plenum Pressure Control (Units equipped with Return Fan)

Covers controlling return plenum pressure when a return fan is equipped.

Unit Start Up

Pressure Drop Tables

Provides tables showing airside pressure drops for evaporator coils.

Unit Start Up

Compressor Start-Up (All Systems)

Provides steps for starting up compressors, including safety precautions and oil levels.

Unit Start Up

Refrigerant Charging

Details procedures for charging refrigerant, emphasizing safety and environmental compliance.

Unit Start Up

Evaporative Condenser Startup

Outlines startup procedures for evaporative condensers, including water treatment and connections.

Unit Start Up

Pressure Curves

Explains how to check operating pressures using pressure curves.

Unit Start Up

Thermostatic Expansion Valves

Discusses the importance of proper expansion valve adjustment and superheat maintenance.

Unit Start Up

Measuring Superheat

Provides steps for measuring and calculating superheat for proper system operation.

Charging by Subcooling

Details the process of charging the system by subcooling, including temperature and humidity considerations.

Unit Start Up

Low Ambient Dampers

Explains the operation and installation of low ambient dampers to extend unit operation.

Unit Start Up

Gas Furnace Start-Up (Constant Volume & Variable Air Volume Systems)

Covers the process of starting up gas furnaces for safe and efficient operation.

Unit Start Up

High-Fire Adjustment

Details the procedure for adjusting the high-fire setting for gas furnaces.

Combustion Air Adjustment (O2)

Explains how to adjust combustion air for optimal air/fuel ratio using an oxygen analyzer.

Unit Start Up

Full Modulating Gas Furnace

Describes the features and control of full modulating gas furnaces.

Final Unit Checkout

Live Electrical Components!

Warns about hazards when working with live electrical components during final checks.

Maintenance

Table 59. Control settings and time delays

Lists control settings and time delays for various components like circuit breakers and switches.

Table 60. Compressor circuit breakers (1 CB8 - 1 CB11) electrical characteristics

Provides electrical characteristics for compressor circuit breakers.

Maintenance

Fan Belt Adjustment

Details the process for inspecting, replacing, and adjusting fan belts for proper unit operation.

Maintenance

Scroll Compressor Replacement

Guides on replacing scroll compressors, including manifold system considerations.

Refrigeration System

Covers the refrigeration system, including R-410A refrigerant and high pressures.

Maintenance

Compressor Oil

Specifies the appropriate oil charge for different scroll compressor sizes.

Scroll Compressor Replacements

Discusses abnormal conditions indicated by oil discoloration and compressor replacement procedures.

Maintenance

Suction Line FilterDrier

Explains the purpose and installation of suction line filter/driers.

Supply and exhaustreturn fan VFD programming parameters

Lists VFD programming parameters for supply and exhaust/return fans.

Maintenance

VFD Programming Parameters

Details how to verify and program VFD parameters for unit operation.

Maintenance

Monthly Maintenance

Outlines monthly maintenance checks, including filters and cooling season tasks.

Maintenance

Coil Cleaning

Provides instructions for cleaning evaporator, microchannel condenser, and reheat coils.

Maintenance

Microchannel Condenser Coil Repair and Replacement

Guides on repair or replacement of microchannel condenser coils.

Steam or Hot Water Coils

Details the cleaning procedure for steam or hot water coils.

Maintenance

Evaporative Condenser Coil

Focuses on sump water management for evaporative condenser coils.

Maintenance

Copper Coil Cleaning

Explains cleaning procedures for copper coils using specific cleaners.

Table 70. Evaporative Condenser Models-Maintenance and Troubleshooting

Lists maintenance actions and troubleshooting steps for evaporative condenser models.

Maintenance

Fall Restraint

Highlights the importance and use of fall restraint slots for safety during servicing.

Warranty

Commercial Equipment Rated 20 Tons and Larger and Related Accessories

Specifies the warranty coverage for commercial equipment rated 20 tons and larger.

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