EasyManua.ls Logo

Trane TDHMC100ACV4VA User Manual

Trane TDHMC100ACV4VA
54 pages
To Next Page IconTo Next Page
To Next Page IconTo Next Page
Page #1 background imageLoading...
Page #1 background image
Service Facts
© 2011 Trane All Rights Reserved
NOTICE: Since the manufacturer has a policy of continuous product and product data
improvement, it reserves the right to change design and specifications with-
out notice.
PRODUCT SPECIFICATIONS
1
MODEL
TYPE
RATINGS 2
40% (low) heat Input BTUH
40% (low) heat Capacity BTUH (ICS) 36
100% (high) heat Input BTUH
100% (high) heat Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.
AFUE
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT — Size (in.)
HEAT EXCHANGER
Type -Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size 5
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (IN.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs)
*UHMB080ACV3VA
Upflow/ Horizontal
32,000
30,000
80,000
75,000
35 - 65
95.0
DIRECT
10 x 8
1
Variable
See Fan Performance Table
1/2
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
5.8
Yes
High Velocity
1 - 17x25 - 1 in.
2 Round
Aluminized Steel - Type I
20
4 — 45
4 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
4
115/1/60
8.7
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
168 / 156
IMPORTANT — This document contains a wiring diagram and service information. This is customer property and is to
remain with this unit. Please return to service information pack upon completion of work.
DISCONNECT POWER BEFORE SERVICING
WARNING
*UHMB060ACV3VA
Upflow/ Horizontal
24,000
23,000
60,000
57,000
35 - 65
95.0
DIRECT
10 x 8
1
Variable
See Fan Performance Table
1/2
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
5.8
Yes
High Velocity
1 - 17x25 - 1 in.
2 Round
Aluminized Steel - Type I
20
3 — 45
3 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
3
115/1/60
8.7
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
158 / 146
*UHMC100ACV4VA
Upflow/ Horizontal
40,000
38,000
100,000
95,000
35 - 65
95.0
DIRECT
10 x 10
1
Variable
See Fan Performance Table
1
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
7.8
Yes
High Velocity
1 - 20x25 - 1 in.
3 Round
Aluminized Steel - Type I
20
5 — 45
5 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
5
115/1/60
11.2
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
197 / 185
*UHMD120ACV5VA
Upflow/ Horizontal
54,000
52,000
120,000
114,000
40 - 70
95.0
DIRECT
10 x 10
1
Variable
See Fan Performance Table
1
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
10.2
Yes
High Velocity
1 - 24x25 - 1 in.
3 Round
Aluminized Steel - Type I
20
6 — 45
6 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
6
115/1/60
14.2
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
206 / 193
1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3.
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level.
For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.
3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5 Furnace ships in natural gas configuration. The LP conversion kit used with the modulating furnace is BAYLPSS220B or BAYLPKT220B.
6 45% (low) heat for *UHM1D120ACV5VA.
Upflow/ Horizontal Left and Downflow/ Horizontal Right,
Gas-Fired, Direct/Non-Direct Vent, Variable Speed,
Modulating, Condensing, Communicating Furnaces
*UHMB060ACV3VA
*UHMB080ACV3VA
*UHMC100ACV4VA
*UHMD120ACV5VA
*DHMB060BCV3VA
*DHMB080ACV3VA
*DHMC100ACV4VA
*DHMD120BCV5VA
* First letter may be “A” or “T"
This furnace can be configured
for Communicating or 24 VAC
modes.
*UHM-DHM-SF-1H
Question and Answer IconNeed help?

Do you have a question about the Trane TDHMC100ACV4VA and is the answer not in the manual?

Trane TDHMC100ACV4VA Specifications

General IconGeneral
ModelTDHMC100ACV4VA
Blower MotorVariable Speed
Heating Capacity100, 000 BTU/hr
Fuel TypeNatural Gas
Warranty10-Year Limited Warranty

Summary

Product Specifications

Safety Warnings

Carbon Monoxide Poisoning Hazard

Potential hazard and precautions related to carbon monoxide poisoning from venting.

Fire or Explosion Hazard

Risks associated with gas leaks and improper servicing.

Electrical Shock Hazard

Dangers of high voltage components and moving fans.

Bodily Injury Hazards

Risks from high voltage, fans, and gas; emphasizes disconnecting power.

Furnace Components and Diagrams

Furnace Components Diagram

Diagram illustrating key furnace components and their locations.

Vacuum Hose Routing

Diagram showing the correct routing for vacuum hoses.

User Interface Operation

Accessing the User Interface

Procedure for trained personnel to access and operate the furnace user interface.

User Interface Display

Illustration of the user interface display and navigation controls.

User Interface Menu Navigation

System Status Options

Menu options for viewing current system status and information.

Setup Options

Menu options for configuring furnace settings and parameters.

Information Options

Menu for accessing system information like model, serial, and faults.

User Interface Menu (24V Mode)

Cooling CFM and Stages Setup

Configuration of cooling airflow settings and stages.

Heating CFM and Delays Setup

Configuration of heating airflow and delay settings.

Sequence of Operation (Communicating Mode)

Furnace Startup Sequence

Step-by-step process from call for heat to burner ignition and blower operation.

Wiring Diagram Overview

Diagram showing electrical connections for the furnace.

Sequence of Operation (24VAC Mode)

Thermostat Call for W1/W2 Heat

Operation sequence for W1 and W2 heating calls.

Thermostat Call for Heat (1 Stage)

Operation sequence for a single-stage heating call.

24VAC Mode Operation Details

W2 Satisfied, W1 Still Called

Response when W2 heating is satisfied but W1 is still active.

W1 Satisfied

Sequence when W1 heating requirements are met.

Indoor Blower Operation (Continuous Fan)

How the indoor blower operates in continuous fan mode.

Unit Test Mode

Simple Unit Test Procedure

Steps to enter and perform a simple unit test via the user interface.

Gas Valve Setup Procedures

Manifold Pressure Adjustment

Procedure for setting manifold gas pressure for optimal furnace operation.

Manifold Pressure Measurement and Settings

Manifold Pressure Check Method

Correct procedure for checking manifold pressure using a burner box reference.

Natural Gas Manifold Pressure Settings

Table of recommended manifold pressure settings for natural gas.

LP Gas Manifold Pressure Settings

Table of recommended manifold pressure settings for propane gas.

Gas Valve Setup Procedures (Continued)

Setting Low Heat Manifold Pressure

Procedure to adjust manifold pressure for 40% heat operation.

Setting High Heat Manifold Pressure

Procedure to adjust manifold pressure for 100% heat operation.

Personality Module Function

Description of the personality module's role in furnace operation.

Stand Alone Operation Modes

Contingency Mode Setup

Steps to set up and operate the furnace in contingency (stand-alone) mode.

24V Contingency Mode Setup

Procedure for setting up contingency mode using a 24V comfort control.

Inducer Learning Routine

Inducer Learning Routine Overview

Explanation of the inducer learning process for optimal ventilation.

PS-1, PS-2 Inducer Learning Routine

Detailed steps for the PS1 and PS2 inducer learning sequence.

PS-3 Inducer Learning Routine

PS-3 Learning Sequence

Procedure for the PS-3 inducer learning routine for high heat operation.

Periodic Servicing Requirements

General Inspection Checklist

Annual inspection items for furnace safety and installation integrity.

Indoor Blower Timing

Description of blower timing settings for heating and cooling.

Routine Maintenance Procedures

Filter Maintenance

Recommendations for cleaning or replacing furnace filters.

Blower Maintenance

Guidance on cleaning and servicing the blower motor and wheel.

Igniter Handling and Burner Cleaning

Precautions for handling the igniter and cleaning the burners.

Heat Exchanger and Flue Pipe Inspection

Procedure for inspecting and cleaning the heat exchanger and flue pipe.

Cooling Coil Condensate Drain Check

Instructions for checking and cleaning the condensate drain for cooling coils.

Wiring Diagrams

UHM Wiring Diagram

Detailed wiring diagram for UHM series furnaces.

Model-Specific Wiring Notes

Table indicating model-specific wiring variations.

Diagnostic Codes and IFC Layout

Furnace Diagnostic Codes

List of LED flash codes and their corresponding error descriptions.

Integrated Furnace Control (IFC) Components

Diagram identifying components on the IFC board.

DHM Wiring Diagrams

DHM Series Wiring Diagram

Detailed wiring diagram for DHM series furnaces.

DHM Schematic and Diagnostics

DHM Diagnostic Codes

List of diagnostic codes for DHM furnaces based on LED flashes.

Integrated Furnace Control (IFC) Layout

Diagram showing the layout and connections of the IFC board.

UHM Heating Airflow Performance

UHM B060 Heating Airflow Data

Table of CFM and Watts vs. static pressure for UHM B060 heating.

UHM B080 Heating Airflow Data

Table of CFM and Watts vs. static pressure for UHM B080 heating.

UHM Heating Airflow Performance (Continued)

UHM C100 Heating Airflow Data

Table of CFM and Watts vs. static pressure for UHM C100 heating.

UHM D120 Heating Airflow Data

Table of CFM and Watts vs. static pressure for UHM D120 heating.

UHM Cooling Airflow Performance

UHM B060 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for UHM B060 cooling.

UHM B080 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for UHM B080 cooling.

UHM Cooling Airflow Performance (Continued)

UHM B080 Cooling Airflow Data (Continued)

Table of CFM and Watts vs. static pressure for UHM B080 cooling.

UHM C100 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for UHM C100 cooling.

UHM Cooling Airflow Performance (Continued)

UHM C100 Cooling Airflow Data (Continued)

Table of CFM and Watts vs. static pressure for UHM C100 cooling.

UHM D120 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for UHM D120 cooling.

UHM Cooling Airflow Performance (Continued)

UHM D120 Cooling Airflow Data (Continued)

Table of CFM and Watts vs. static pressure for UHM D120 cooling.

DHM Heating Airflow Performance

DHM B060 Heating Airflow Data

Table of CFM and Watts vs. static pressure for DHM B060 heating.

DHM B080 Heating Airflow Data

Table of CFM and Watts vs. static pressure for DHM B080 heating.

DHM Heating Airflow Performance (Continued)

DHM C100 Heating Airflow Data

Table of CFM and Watts vs. static pressure for DHM C100 heating.

DHM D120 Heating Airflow Data

Table of CFM and Watts vs. static pressure for DHM D120 heating.

DHM Cooling Airflow Performance

DHM B060 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for DHM B060 cooling.

DHM B080 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for DHM B080 cooling.

DHM Cooling Airflow Performance (Continued)

DHM B080 Cooling Airflow Data (Continued)

Table of CFM and Watts vs. static pressure for DHM B080 cooling.

DHM C100 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for DHM C100 cooling.

DHM Cooling Airflow Performance (Continued)

DHM C100 Cooling Airflow Data (Continued)

Table of CFM and Watts vs. static pressure for DHM C100 cooling.

DHM D120 Cooling Airflow Data

Table of CFM and Watts vs. static pressure for DHM D120 cooling.

DHM Cooling Airflow Performance (Continued)

DHM D120 Cooling Airflow Data (Continued)

Table of CFM and Watts vs. static pressure for DHM D120 cooling.

Furnace Alert Codes and Troubleshooting

Alert Codes Overview

Table sorting alerts by Fault LED, COM LED, UI display, and alert group.

Alert Descriptions

Detailed descriptions for various fault codes and their potential causes.

IFC Board and Alert Recovery

Alert Code Recovery Procedures

How alerts are displayed and recovered on power up.

IFC Board Component Layout

Diagram identifying connections and LEDs on the IFC board.

Troubleshooting Flowchart Index

Index of Troubleshooting Flowcharts

List of troubleshooting flowcharts based on LED flash codes and user interface prompts.

Integrated Furnace Control (IFC) Layout

IFC Component Identification

Diagram detailing the layout and connections of the IFC board's components.

LED Flash Code Reference

Error Codes and Descriptions

Table mapping RED LED flashes to specific error messages and conditions.

Initial Troubleshooting Steps

Getting Started Flowchart

Flowchart to guide initial troubleshooting based on power and interface status.

Troubleshooting 2 Flash Faults

Retry LO Fault Diagnosis

Flowchart for diagnosing 'Retry LO' faults related to ignition attempts.

Flame Sensor Issues

Troubleshooting steps for flame sensor errors and positioning.

Ignitor and Flame Sensor Positioning

Correct Ignitor/Sensor Positioning

Diagrams showing correct and incorrect placement of the ignitor and flame sensor.

Troubleshooting 3 Flash Faults

Pressure Switch Faults

Flowchart for diagnosing faults related to pressure switches PS1, PS2, and PS3.

Troubleshooting 4 Flash Faults

High Limit and Auxiliary Limit Faults

Flowchart for diagnosing high limit and auxiliary limit switch faults.

Blower and Duct Issues

Checks for blower wheel, ducting, and static pressure related to faults.

Troubleshooting 4 Flash Faults (Continued)

Rollout Switch and Burner Issues

Troubleshooting steps for rollout switch faults and burner alignment.

Venting and Combustion Issues

Checks for flue piping, venting, and combustion air related to faults.

Troubleshooting 5 Flash Faults

Flame Error Diagnosis

Flowchart for diagnosing flame sensing errors and gas valve issues.

Troubleshooting 6 Flash Faults

Polarity and Ground Errors

Flowchart for diagnosing polarity and ground connection errors.

Troubleshooting 6 Flash Faults (Continued)

Ignitor, Triac, and Voltage Errors

Troubleshooting steps for ignitor, triac, and voltage-related faults.

Troubleshooting 7 Flash Faults

External Gas Valve Circuit Error

Flowchart for diagnosing errors related to the external gas valve circuit.

Troubleshooting 8 Flash Faults

Low Flame Sense Current

Flowchart for diagnosing low flame sense current errors.

Troubleshooting 9 Flash Faults

Inducer Limit Faults

Flowchart for diagnosing inducer limit switch faults and venting issues.

Troubleshooting 10 Flash Faults (Part 1)

Communication Errors (SYS, BLW, COMM)

Flowchart for diagnosing communication errors between IFC and other components.

Serial Motor Troubleshooting

Steps for troubleshooting the serial motor and its connections.

Troubleshooting 10 Flash Faults (Part 2)

System Clock and 24V Communication Mismatch

Flowchart for diagnosing system clock and 24V communication mismatch errors.

Mode of Operation Change

Instructions on changing the furnace's mode of operation.

Related product manuals