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Trane TR-OHS RCU Series User Manual

Trane TR-OHS RCU Series
32 pages
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Remote Condensing Units
Air-Cooled Indoor and Outdoor Remote
Condensing Units
3-35 kW DX Air-Cooled
Installation, Operation, and Maintenance
December 2020
SS-SVX004C-EN
SAFETY WARNING
Only qualified personnel should install and service the equipment. The installation, starting up, and servicing of
heating, ventilating, and air-conditioning equipment can be hazardous and requires specific knowledge and training.
Improperly installed, adjusted or altered equipment by an unqualified person could result in death or serious injury.
When working on the equipment, observe all precautions in the literature and on the tags, stickers, and labels that are
attached to the equipment.

Questions and Answers:

Trane TR-OHS RCU Series Specifications

General IconGeneral
BrandTrane
ModelTR-OHS RCU Series
CategoryAir Conditioner Accessories
LanguageEnglish

Summary

Model Number Descriptions

Introduction to Remote Condensing Units

General Unit Overview

Describes the two RCU versions (indoor/outdoor) and their intended applications.

Product Description and Features

Details the construction, components, and design aspects of the RCU units.

RCU Application Ranges

Specifies the operating temperature, voltage, and piping length limits for RCUs.

Key Design Components

Explains major components like compressor, coil, fan assembly, and electric box.

Unit Safety Features

Covers disconnect switches, pressure switches, and motor protection devices.

Installation Procedures for RCUs

Equipment Receiving and Inspection

Instructions for inspecting the RCU unit upon delivery for any transit damage.

Site Selection and Preparation

Guidelines for choosing a secure location with adequate service access.

Rigging and Lifting Safety

Critical safety precautions and methods for lifting and moving the RCU unit.

Mounting and Placement Guidelines

Procedures for securing RCU-O on flat surfaces and RCU-I in ceiling grids.

Refrigerant Piping Connections

Details on connecting suction/liquid lines, brazing, supports, and leak testing.

Refrigerant Pipe Sizing

Tables and guidelines for sizing refrigerant lines based on capacity and distance.

Suction and Liquid Line Details

Specific instructions for sizing suction/liquid lines, including traps and velocities.

Utility and Wiring Connections

Information on power supply, control wiring, voltage options, and grounding.

Electric Box Component Layout

Overview of electrical components and their locations within the RCU's electric box.

System Charging and Refrigerant Handling

DX Charging Best Practices

Essential techniques and safety measures for performing DX charging.

R407C Refrigerant Properties

Information on R407C's environmental impact and handling precautions.

System Preparation for Charging

Steps for leak testing, evacuating, and preparing the system before charging.

Refrigerant Charging Procedures

Step-by-step guide for safely adding refrigerant to the RCU system.

Estimating Refrigerant Charge Amount

Methods for calculating the correct refrigerant quantity needed for the system.

Initial and Fine-Tuning Charge

Procedures for initial charge and adjusting superheat/sub-cooling.

Flooded Head Pressure Control Charging (-30°F)

Specific charging steps for units operating with -30°F flooded head pressure control.

Refrigerant Characteristics and System Settings

R407C Pressure-Temperature Data

Tables detailing normal, min, and max pressure/temperature settings for R407C.

System Settings and Controls

Explains pressure switches, fan cycling, head pressure control, and hot gas bypass.

Commissioning, Decommissioning, and Operation

Unit Operation and Start-Up

Pre-start-up checklist, personnel requirements, and step-by-step start-up.

Refrigeration Cycle Description

Explanation of the RCU's refrigeration cycle and how the unit operates.

Decommissioning and Refrigerant Recovery

Procedures for safely decommissioning the unit and recovering refrigerant.

Labeling Decommissioned Equipment

Requirements for labeling units that have been emptied of refrigerant.

Maintenance Procedures

Periodic General Maintenance

Routine checks for electrical connections, refrigerant, and unit cleanliness.

Compressor Component Care

Procedures for checking compressor oil, refrigerant charge, and potential leaks.

Blower Belt Adjustment and Speed Control

Steps for adjusting blower belt tension and fan speed using sheaves.

Troubleshooting and Repair Guide

Control and Unit Start-Up Diagnostics

Diagnosing erratic controls, unit start failures, and overload conditions.

Head Pressure Troubleshooting

Resolving high and low head pressure issues with probable causes and solutions.

Suction Pressure and Refrigerant Level Issues

Addressing low suction pressure and refrigerant leaks.

Compressor Performance Diagnostics

Solutions for noisy compressors, start failures, short cycling, and capacity loss.

Field Service and Leak Repair

Methods for detecting and repairing refrigerant leaks in field service.

Component Replacement and Cleanup Procedures

Guidance for replacing major components and performing acid cleanup.

Product Support and Maintenance Planning

Product Support Services and Warranty

Information on technical support, warranty authorization, and parts ordering.

Recommended Maintenance Schedules

Schedule of monthly, semi-annual, and annual maintenance tasks.

Completed Installation Verification Checklist

A checklist for verifying all installation steps are properly completed.

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