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Trane TUHMD120ACV5VA User Manual

Trane TUHMD120ACV5VA
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Service Facts
© 2011 Trane All Rights Reserved
NOTICE: Since the manufacturer has a policy of continuous product and product data
improvement, it reserves the right to change design and specifications with-
out notice.
PRODUCT SPECIFICATIONS
1
MODEL
TYPE
RATINGS 2
40% (low) heat Input BTUH
40% (low) heat Capacity BTUH (ICS) 36
100% (high) heat Input BTUH
100% (high) heat Capacity BTUH (ICS) 3
Temp. rise (Min.-Max.) °F.
AFUE
BLOWER DRIVE
Diameter - Width (In.)
No. Used
Speeds (No.)
CFM vs. in. w.g.
Motor HP
R.P.M.
Volts / Ph / Hz
COMBUSTION FAN - Type
Drive - No. Speeds
Motor HP - RPM
Volts / Ph / Hz
FLA
FILTER — Furnished?
Type Recommended
Hi Vel. (No.-Size-Thk.)
VENT — Size (in.)
HEAT EXCHANGER
Type -Fired
-Unfired
Gauge (Fired)
ORIFICES — Main
Nat. Gas. Qty. — Drill Size
L.P. Gas Qty. — Drill Size 5
GAS VALVE
PILOT SAFETY DEVICE
Type
BURNERS — Type
Number
POWER CONN. — V / Ph / Hz 4
Ampacity (In Amps)
Max. Overcurrent Protection (Amps)
PIPE CONN. SIZE (IN.)
DIMENSIONS
Crated (In.)
WEIGHT
Shipping (Lbs.) / Net (Lbs)
*UHMB080ACV3VA
Upflow/ Horizontal
32,000
30,000
80,000
75,000
35 - 65
95.0
DIRECT
10 x 8
1
Variable
See Fan Performance Table
1/2
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
5.8
Yes
High Velocity
1 - 17x25 - 1 in.
2 Round
Aluminized Steel - Type I
20
4 — 45
4 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
4
115/1/60
8.7
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
168 / 156
IMPORTANT — This document contains a wiring diagram and service information. This is customer property and is to
remain with this unit. Please return to service information pack upon completion of work.
DISCONNECT POWER BEFORE SERVICING
WARNING
*UHMB060ACV3VA
Upflow/ Horizontal
24,000
23,000
60,000
57,000
35 - 65
95.0
DIRECT
10 x 8
1
Variable
See Fan Performance Table
1/2
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
5.8
Yes
High Velocity
1 - 17x25 - 1 in.
2 Round
Aluminized Steel - Type I
20
3 — 45
3 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
3
115/1/60
8.7
15
1/2
H x W x D
41-3/4 x 19-1/2 x 30-1/2
158 / 146
*UHMC100ACV4VA
Upflow/ Horizontal
40,000
38,000
100,000
95,000
35 - 65
95.0
DIRECT
10 x 10
1
Variable
See Fan Performance Table
1
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
7.8
Yes
High Velocity
1 - 20x25 - 1 in.
3 Round
Aluminized Steel - Type I
20
5 — 45
5 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
5
115/1/60
11.2
20
1/2
H x W x D
41-3/4 x 23 x 30-1/2
197 / 185
*UHMD120ACV5VA
Upflow/ Horizontal
54,000
52,000
120,000
114,000
40 - 70
95.0
DIRECT
10 x 10
1
Variable
See Fan Performance Table
1
Variable
115/1/60
Centrifugal
Direct - Variable
1/50 - 5000
33 - 110/3/60 - 180
10.2
Yes
High Velocity
1 - 24x25 - 1 in.
3 Round
Aluminized Steel - Type I
20
6 — 45
6 — 56
Modulating
Hot Surface Igniter
Multiport Inshot
6
115/1/60
14.2
20
1/2
H x W x D
41-3/4 x 26-1/2 x 30-1/2
206 / 193
1 Central Furnace heating designs are certified to ANSI Z21.47 / CSA 2.3.
2 For U.S. applications, above input ratings (BTUH) are up to 2,000 feet, derate 4% per 1,000 feet for elevations above 2,000 feet above sea level.
For Canadian applications, above input ratings (BTUH) are up to 4,500 feet, derate 4% per 1,000 feet for elevations above 4,500 feet above sea level.
3 Based on U.S. government standard tests.
4 The above wiring specifications are in accordance with National Electrical Code; however, installations must comply with local codes.
5 Furnace ships in natural gas configuration. The LP conversion kit used with the modulating furnace is BAYLPSS220B or BAYLPKT220B.
6 45% (low) heat for *UHM1D120ACV5VA.
Upflow/ Horizontal Left and Downflow/ Horizontal Right,
Gas-Fired, Direct/Non-Direct Vent, Variable Speed,
Modulating, Condensing, Communicating Furnaces
*UHMB060ACV3VA
*UHMB080ACV3VA
*UHMC100ACV4VA
*UHMD120ACV5VA
*DHMB060BCV3VA
*DHMB080ACV3VA
*DHMC100ACV4VA
*DHMD120BCV5VA
* First letter may be “A” or “T"
This furnace can be configured
for Communicating or 24 VAC
modes.
*UHM-DHM-SF-1H
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Trane TUHMD120ACV5VA Specifications

General IconGeneral
ModelTUHMD120ACV5VA
TypeGas Furnace
Heating Capacity120, 000 BTU
Blower MotorVariable Speed
Fuel TypeNatural Gas
StagesTwo-Stage
AFUE Rating96%
Input Voltage120V
Filter Size20 x 25 x 1
Blower Motor TypeECM

Summary

SAFETY SECTION

GENERAL SAFETY WARNINGS

Essential safety precautions including carbon monoxide, fire, explosion, and electrical hazards.

FURNACE COMPONENTS

VACUUM HOSE ROUTING

Details the routing of vacuum hoses for furnace operation and diagnostics.

BURNER BOX COMPONENTS

Describes the components and layout within the burner box assembly.

User Interface Access Procedure

USER INTERFACE DISPLAY

Illustrates the user interface display and navigation for accessing settings.

USER INTERFACE MENU

SYSTEM STATUS AND INFORMATION

Displays operational status, system information, faults, and alerts.

SETUP OPTIONS AND CONFIGURATION

Allows configuration of various furnace operating parameters and settings.

SEQUENCE OF OPERATION – COMMUNICATING MODE

Pressure Switch and Ignition Sequence

Explains pressure switch roles and the furnace ignition sequence.

SEQUENCE OF OPERATION – 24VAC Mode

Thermostat Call Sequences

Details furnace response to W1, W2, and single-stage heating calls from 24VAC thermostats.

Indoor Blower Operation Modes

Describes continuous fan operation for heating and cooling cycles.

UNIT TEST MODE

A) SIMPLE TEST PROCEDURE

Guides on performing basic operational tests of the furnace via the user interface.

B) GAS VALVE SETUP

Outlines procedure for setting manifold gas pressure for optimal furnace performance.

MANIFOLD PRESSURE MEASUREMENT

Correct Checking Method

Demonstrates correct technique for measuring manifold gas pressure referencing the burner box.

PERSONALITY MODULE

Function and Installation

Explains the purpose and importance of the Personality Module for furnace operation.

STAND ALONE OPERATION (CONTINGENCY MODE)

CONTINGENCY MODE SETUP

Describes setting furnace for standalone operation with user-defined duty cycles.

24V CONTINGENCY MODE SETUP

Explains configuring contingency mode using a 24VAC comfort control.

IFC INDUCER LEARNING ROUTINE

PS-1, PS-2 Learning Routine

Details IFC learning optimal speeds for pressure switches PS1 and PS2.

PS-3 Learning Routine

Outlines learning routine for PS-3, related to high heat operation.

INDOOR BLOWER TIMING

Specifies timing for indoor blower operation during heating and cooling cycles.

PERIODIC SERVICING REQUIREMENTS

1. GENERAL INSPECTION

Annual inspection checklist for furnace installation integrity and safety.

2. FILTERS

Guidelines for cleaning or replacing furnace filters based on usage and season.

3. BLOWERS

Recommendations for blower maintenance, including cleaning and bearing lubrication.

5. BURNER

Maintenance procedures for cleaning furnace burners for optimal performance.

6. HEAT EXCHANGER/FLUE PIPE

Inspection and cleaning recommendations for the heat exchanger and flue pipe.

*UHM WIRING DIAGRAM

DIAGNOSTIC CODES

Explains the meaning of various LED flash codes and their corresponding faults.

INTEGRATED FURNACE CONTROL LAYOUT

Identifies components and connections on the Integrated Furnace Control board.

*DHM WIRING DIAGRAM

DIAGNOSTIC CODES

Lists diagnostic codes indicated by the furnace's LED flash patterns.

INTEGRATED FURNACE CONTROL LAYOUT

Overview of the Integrated Furnace Control board and its connection points.

*UHM AIRFLOW - HEATING

Heating Airflow vs. Static Pressure Data

Provides CFM and Watt data for heating operation at various static pressures.

*UHM AIRFLOW - COOLING

Cooling Airflow vs. Static Pressure Data

Details CFM and Watt data for cooling operation at various static pressures.

Furnace Alert Codes

Alert Code Descriptions and Groups

Detailed explanations for various fault codes indicated by LED flashes and their groups.

ALERT CODE RECOVERY

Understanding LED Status Indicators

Explains the meaning of Green, Red, and Amber LEDs on the IFC board.

Troubleshooting Flowchart Index

Getting Started with Troubleshooting

Initial steps and guidance for beginning the troubleshooting process.

Integrated Furnace Control (IFC) Component Layout

IFC Board Component Identification

Labeled diagram of the IFC board showing connections and indicators.

LED Flash Codes

Error Code Explanations

A comprehensive list of LED flash codes and their corresponding error messages.

GETTING STARTED

Initial Diagnostic Steps

Flowchart for initial troubleshooting based on power and interface status.

2 Flash Fault LED

Retry LO Troubleshooting

Troubleshooting steps for "Retry LO" faults, focusing on ignition and gas pressure.

3 Flash Fault LED

Pressure Switch Troubleshooting

Diagnosing issues related to pressure switches (PS1, PS2, PS3) and inducer motor.

4 Flash Fault LED

Limit Switch Faults

Troubleshooting for high limit, auxiliary limit, and roll out limit switch errors.

Blower and Duct Issues

Steps to diagnose blower wheel rotation and external static pressure problems.

Orifice and Piping Checks

Checks for correct burner orifices, LP kit, and flue piping restrictions.

Burner Flame Pattern and Airflow Checks

Verifies burner flame direction, combustion air blower, and heat exchanger airflow.

5 Flash Fault LED

Flame Error Troubleshooting

Diagnosing flame sensing errors, including gas valve and drip leg checks.

6 Flash Fault LED

Polarity and Ground Errors

Troubleshooting steps for incoming voltage polarity and ground connection issues.

Ignitor and Triac Errors

Diagnosing faults related to the ignitor, triac, and associated wiring.

7 Flash Fault LED

External Gas Valve Circuit Error

Troubleshooting procedures for errors related to the external gas valve circuit.

8 Flash Fault LED

Low Flame Sense Troubleshooting

Diagnosing low flame sensor current issues, including sensor positioning.

9 Flash Fault LED

Inducer Limit Troubleshooting

Diagnosing inducer limit faults, focusing on venting system and limit switch checks.

10 Flash Fault LED

Communication Errors

Troubleshooting steps for various communication faults between IFC and controls.

Serial Motor Troubleshooting

Guidance on diagnosing and resolving issues with the serial motor.

10 Flash Fault LED (Continued)

System Clock and Communication Mismatch

Diagnosing issues related to system clock faults and communication mismatches.

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