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Traxxas XL-5 - User Manual

Traxxas XL-5
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Thank you for purchasing the Traxxas XL-5
electronic speed control. The XL-5 delivers
smooth, precise, full-proportional control over
your speed in forward and reverse, combined
with powerful and intuitive full-range braking
control. The XL-5 comes with the peace-
of-mind of the Traxxas Lifetime Electronics
Warranty and unmatched Traxxas customer support. The XL-5 is not a toy.
It is a sophisticated electronic device capable of delivering large amounts
of current. Children under 14 years of age require adult supervision for
installation, setup, and use of the XL-5.
Important Precautions
______________________________
Your XL-5 is an extremely powerful electronic device capable of
delivering high current. Please closely follow these precautions to
prevent damage to the speed control or other components.
15-Turn Motor Limit: The XL-5 has a 15-turn modified motor limit for
540 size motors and a 12-turn modified motor limit for 550 size motors
with 0 timing when the motor is properly geared. If the motor or speed
control is overheating, try a smaller pinion gear. Do not attempt to use
a more powerful motor (fewer turns) than the above mentioned motor
limits or you could experience frequent thermal shutdown.
Insulate the Wires:
Always insulate exposed wiring with heat shrink
tubing to prevent short circuits.
• Water and Electronics Do Not Mix: The XL-5 speed control is
waterproof for use in mud, snow, puddles, and other wet conditions.
Make certain the other components of your model are waterproof or
have sufficient water resistance before driving in wet conditions.
Transmitter on First: Switch on your transmitter first before switching
on the speed control to prevent runaways and erratic performance.
Use Neutrally Timed Motors: For reverse use, the motors must have
0° timing. Modified motors (with adjustable end bells) timed to 0° or
Johnson/ Mabuchi (closed end bell) motors are recommended. Using
motors with other than 0° timing will draw excess current in reverse, and
can result in the speed control overheating and premature motor wear.
4-7 NiMH cells or 2 LiPo cells (2S) Only: The XL-5 can only accept a
maximum input voltage of 8.4 volts. Always adhere to the minimum and
maximum limitations of the XL-5 as stated in the specifications table.
Use Stock Connectors: If you decide to change the battery or motor
connectors, only change one battery or motor connector at a time. This will
prevent accidentally mis-wiring the speed control. If the XL-5 is not wired
exactly as shown in the diagram, it can be damaged! Please note that modified
speed controls can be subject to a rewiring fee when returned for service.
No Reverse Voltage: The speed control is not protected against
reverse polarity voltage. When changing the battery and/or motor, be
sure to install the same type of connectors to avoid reverse polarity
damage to the speed control. Removing the battery connectors on
the speed control or using the same-gender connectors on the speed
control will void the product’s warranty.
Motor Capacitors Required: Three 0.1µF (50V) ceramic capacitors
should be properly installed on every motor to prevent radio
interference. Capacitors have been provided with the XL-5.
No Schottky Diodes:
External schottky diodes are not compatible with
reversing speed controls. Using a schottky diode with the XL-5 will
damage the ESC and void the 30-day warranty.
Batteries and Battery Charging
The XL-5 speed control uses rechargeable batteries that must be handled
with care for safety and long battery life. Make sure to read and follow
all instructions and precautions that were provided with your battery
packs and your charger. It is your responsibility to charge and care for
your battery backs properly. In addition to your battery and charger
instructions, here are some more tips to keep in mind.
• Never leave batteries to charge unattended.
• Remove the batteries from the model while charging.
• Allow the battery packs to cool off between runs (before charging).
• Always unplug the battery from the electronic speed control when the
model is not in use and when it is being stored or transported.
• Do not use battery packs that have been damaged in any way.
• Do not use battery packs that have damaged wiring, exposed wiring, or
a damaged connector.
• Children should have responsible adult supervision when charging and
handling batteries.
LiPo Batteries
WARNING: Lithium Polymer (LiPo) batteries require special care and
handling procedures for long life and safe operation. LiPo batteries
are intended only for advanced users that are educated on the risks
associated with LiPo battery use. Traxxas does not recommend that
anyone under the age of 14 use or handle LiPo battery packs without
the supervision of a knowledgeable and responsible adult.
The XL-5 speed control is able to use LiPo batteries with nominal voltage
not to exceed 7.4 volts (2S packs). LiPo batteries have a minimum safe
discharge voltage threshold that should not be exceeded. The XL-5 is
equipped with built-in Low-Voltage Detection that alerts the driver when
LiPo batteries have reached their minimum voltage (discharge) threshold.
It is the driver’s responsibility to stop immediately to prevent the
battery pack from being discharged below its safe minimum threshold.
Low-Voltage Detection on the speed control is just one part of a
comprehensive plan for safe LiPo battery use. It is critical for you,
the user, to follow all other instructions supplied by the battery
manufacturer and the charger manufacturer for proper charging, use,
and storage of LiPo batteries. Make sure you understand how to use
your LiPo batteries. Be aware that Traxxas shall not be liable for any
special, indirect, incidental, or consequential damages arising out of the
installation and/or use of LiPo batteries in Traxxas products.
Electronic Speed Control Instructions
Covers Part #3018R
Specifications:
Input Voltage ..............................................................................................4-7 cells NiMH; 2S LiPo
Case Size ...................................................................................................1.23”W x 2.18”L x 0.75” H
Weight (#3018R) .........................................................................................2.0 Ounces / 57 grams
Motor Limit ................................................................15-turns (540 Size) / 12-turns (550 Size)
On Resistance Forward ................................................................................................ 0.005 Ohms
On Resistance Reverse ...................................................................................................0.014 Ohms
Peak Current - Forward ...............................................................................................................100A
Peak Current - Reverse .................................................................................................................. 60A
Braking Current................................................................................................................................. 60A
Continuous Current ....................................................................................................................... 15A
BEC Voltage ................................................................................................................................ 6.0 VDC
BEC Current ...........................................................................................................................................1A
Power Wire .....................................................................................................................14 Gauge / 5”
Input Harness Wire ......................................................................................................26 Gauge / 9”
Transistor Type .........................................................................................................................MOSFET
PWM Frequency .......................................................................................................................1700 Hz
Thermal Protection ......................................................................................... Thermal Shutdown
Single Button Setup ......................................................................................................................... Yes
Low-Voltage Detection ...................................................................................Yes (User Enabled)
Profile Selection:
Sport Mode (Profile #1): 100% Forward, 100% Brakes, 100% Reverse
Race Mode (Profile #2): 100% Forward, 100% Brakes, No Reverse
Training Mode (Profile #3): 50% Forward, 100% Brakes, 50% Reverse
#3018R
KC1761-R01_3018R-XL5_INST_140429-EN-FR.indd 1 4/30/14 4:57 PM

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Summary

Traxxas XL-5 Electronic Speed Control Instructions

Specifications

Detailed technical specifications for the XL-5 electronic speed control.

Important Precautions

Crucial safety warnings and usage guidelines to prevent damage to the ESC.

Battery Handling and LiPo Safety

Guidelines for battery charging, NiMH use, and critical safety for LiPo batteries.

Installation and Configuration

Wiring and Mounting

Tips for installing the ESC, including wiring and proper mounting techniques.

Transmitter and ESC Setup

Adjusting transmitter settings and programming the ESC for optimal performance.

Low-Voltage Detection

Configuration and importance of Low-Voltage Detection for LiPo batteries.

Operation Modes and Usage

Profile Selection

How to select between Sport, Race, and Training modes for desired performance.

XL-5 Operation

Instructions for operating the ESC, including throttle and brake control.

Troubleshooting and Support

Common Problems and Solutions

Guide to diagnosing and resolving common problems like motor not running or overheating.

Overview

The Traxxas XL-5 electronic speed control (ESC) is a sophisticated device designed to provide smooth, precise, and full-proportional control over your model's speed in both forward and reverse, along with powerful and intuitive full-range braking. It is intended for advanced users and requires adult supervision for installation, setup, and use, especially for children under 14. The XL-5 comes with a Lifetime Electronics Warranty and customer support from Traxxas.

Function Description

The XL-5 ESC manages the power delivery from the battery to the motor, allowing for variable speed control. It features a single-button setup for easy programming and operation. The ESC includes Low-Voltage Detection (LVD) circuitry, which can be enabled for LiPo batteries or disabled for NiMH batteries. When enabled for LiPo batteries, the LVD monitors the battery voltage and alerts the driver when the battery reaches its minimum safe discharge threshold, first by limiting power output to 50% throttle and then by shutting down motor output if the voltage continues to drop. This prevents over-discharging LiPo batteries, which can cause damage.

The XL-5 offers three selectable drive profiles:

  • Sport Mode (Profile #1): Provides 100% forward, 100% brakes, and 100% reverse. This is the default profile.
  • Race Mode (Profile #2): Offers 100% forward, 100% brakes, and no reverse, suitable for competitive racing where reverse is prohibited.
  • Training Mode (Profile #3): Limits power output to 50% forward, 100% brakes, and 50% reverse. This patented mode is ideal for new drivers to learn control at a reduced speed, helping them develop driving skills before transitioning to full power.

The ESC also incorporates thermal shutdown protection. If the internal operating temperature exceeds safe limits due to excessive current flow, the XL-5 will automatically shut down to prevent damage. Once the temperature returns to a safe level, the ESC will resume normal operation. Additionally, it features Throttle Neutral Protection, which prevents sudden acceleration if the transmitter's throttle trim is incorrectly set or if the trigger is held when the ESC is switched on.

Usage Features

Installation and Setup:

The XL-5 does not use a conventional on/off switch; it is turned on and off by pressing the EZ-Set button. It should be mounted in a location protected from crash damage, dirt, and debris, with easy access to plugs and the EZ-Set button. Care must be taken to ensure no power components (wiring, motor, ESC) contact the radio system, especially the antenna wire, to prevent radio noise. If mounting on a graphite or metal chassis, the receiver should be positioned as far as possible from the chassis to minimize interference. When mounting with double-sided servo tape, surfaces must be thoroughly cleaned with alcohol for maximum adhesion.

For optimal performance, the transmitter must be properly adjusted before programming the XL-5. This involves setting the throttle neutral switch to 50/50, throttle trim to the middle ("0"), and Channel 2 servo reversing switch to the left position. For aftermarket transmitters, users should consult their transmitter's instructions for setting High ATV/EPA to maximum, Low ATV/EPA/ATL to maximum, and throttle trim to neutral. The throttle channel reversing switch should be set and not changed after programming. Trigger throw adjustment should be 50% throttle and 50% brake, and exponential settings should be zero or fully linear.

Programming the XL-5:

The ESC must be programmed to learn the neutral, full throttle, and full brake (reverse) points of the transmitter's throttle trigger. This is done by pressing the EZ-Set button in sequence with signals from the flashing LED. Before programming, it is recommended to disconnect one of the motor wires to prevent runaway, especially during the first-time setup. Once programmed, the motor wires can be reconnected.

Low-Voltage Detection (LVD) Management:

Users must verify the LVD setting before use. To disable LVD (for NiMH batteries), ensure the LED is solid GREEN, then press and hold the EZ-Set button for ten seconds until the LED blinks three times and shines RED. To activate LVD (for LiPo batteries), ensure the LED is solid RED, then press and hold the EZ-Set button for ten seconds until the LED blinks twice and shines GREEN. It is critical to never use LiPo batteries while LVD is disabled.

Operation:

After programming, the motor wires should be reconnected, and the vehicle placed on a stable block or stand with the driven wheels off the ground for testing. To operate, press and release the EZ-Set button; the LED will shine RED (or GREEN if LVD is activated). Applying forward throttle will turn off the LED until full throttle power is reached, at which point the LED will shine RED (or GREEN). Moving the trigger forward to apply brakes will turn off the LED until full braking power is reached, then the LED will shine RED (or GREEN). Returning the throttle trigger to neutral will cause the LED to shine RED (or GREEN). Moving the trigger forward again will engage reverse (in Sport Mode), turning off the LED until full reverse power is reached, then the LED will shine RED (or GREEN). To stop, return the throttle trigger to neutral. To turn off the XL-5, press and hold the EZ-Set button for 1.5 seconds until the LED turns off.

Maintenance Features

General Care:

The XL-5 is waterproof, allowing use in mud, snow, puddles, and other wet conditions. However, users must ensure other model components are also waterproof or sufficiently water-resistant. Always switch on the transmitter first before the ESC to prevent runaways.

Battery Management:

Rechargeable batteries require careful handling for safety and longevity. Users must follow all instructions provided with their battery packs and charger. Key practices include: never leaving batteries to charge unattended, removing batteries from the model while charging, allowing battery packs to cool between runs, unplugging the battery from the ESC when not in use, and avoiding damaged battery packs or connectors. Children should always have adult supervision when charging and handling batteries.

Motor Compatibility and Capacitors:

The XL-5 has a motor limit of 15-turns for 540 size motors and 12-turns for 550 size motors with 0 timing. Using more powerful motors (fewer turns) can lead to overheating and frequent thermal shutdown. Motors must have 0° timing for reverse use; modified motors with adjustable end bells timed to 0° or Johnson/Mabuchi (closed end bell) motors are recommended. Using motors with other than 0° timing in reverse can draw excessive current, causing overheating and premature motor wear. Three 0.1µF (50V) ceramic capacitors must be properly installed on every motor to prevent radio interference; capacitors are provided with the XL-5.

Wiring and Connectors:

Exposed wiring must always be insulated with heat shrink tubing to prevent short circuits. If changing battery or motor connectors, only change one at a time to prevent accidental mis-wiring. The XL-5 is not protected against reverse polarity voltage, and mis-wiring can cause damage. Removing battery connectors or using same-gender connectors will void the product's warranty. External Schottky diodes are not compatible with the XL-5 and will damage the ESC and void the 30-day warranty.

Troubleshooting:

The manual provides a troubleshooting guide for common issues. If the steering channel works but the motor does not, possible causes include a bad motor, thermal shutdown (indicated by a rapidly blinking red LED), incorrect power cable connection to the receiver's throttle channel, or internal damage. If the motor and steering servo do not work, users should check wiring, radio system, crystals, battery, and motor connectors, and battery packs. If the XL-5 does not enter programming mode, ensure it is plugged into Channel 2 of the receiver and is turned off before attempting to program. Issues like the motor running backward, receiver glitches, throttle stutters, slow acceleration, or overheating are addressed with specific checks and solutions, such as verifying motor wiring, checking capacitors, ensuring proper gearing, and confirming LVD settings.

Traxxas XL-5 Specifications

General IconGeneral
TypeElectronic Speed Control (ESC)
Thermal ProtectionYes
ReverseYes
Connector TypeTraxxas High-Current Connector
Burst Current100A
CoolingHeatsink
WaterproofYes
Motor Limit15-turn brushed
BEC Output6.0 VDC

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