8
• The capacity of batteries will reduce over time. After 100 charge cycles, the
battery’s operation time and the maximum torque performance of the saw
will slightly reduce. This decline will continue until the battery has minimal
capacity after 500 charge cycles. This is normal and not a fault with the
battery pack
Fitting a saw blade
WARNING: ALWAYS remove the battery before fitting or removing saw
blades.
WARNING: ALWAYS wear suitable cut-proof gloves when handling saw
blades.
WARNING: DO NOT continue to use blunt, warped or otherwise damaged
saw blades.
Note: ALWAYS fit a saw blade specific to the material you are cutting.
1. Rotate the Blade Slot Assembly (3) fully anticlockwise (Fig. II), and insert
the blade shank as far as it will go into the slot in the required orientation.
For most uses the teeth will be facing down.
2. Release the Blade Slot Assembly collar
3. Pull the blade to ensure that it is secure. If it is not locked firmly in place
repeat the above procedure
4. To remove a blade from the chuck, rotate the chuck collar fully
anticlockwise, and pull the blade forward, out of the chuck
Notes
• This reciprocating saw uses standard ½” universal shank saw blades
• Use a blade length that extends beyond the Shoe (2) at all stages of the
reciprocating action stroke and is long enough for the workpiece. The blade
end should not be within the body of the workpiece at any stage of the
reciprocating action (see Fig. IV)
• When removing broken blades be very careful of sharp metal where the
blade has broken. If necessary use pliers to remove the blade
• Dust, wood chippings and swarf can cause the blade locking mechanism
to malfunction. If this occurs, remove the blade and hold the Blade Slot
Assembly (3) in open mode. Remove particles from the mechanism by
vacuuming or blowing dry compressed air through the blade Slot
• It may be necessary to twist the Blade Clamp Assembly wheel back
and forth to loosen the dust - do this with the slot facing downwards.
After cleaning, use a dry graphite based lubricant on the Blade Clamp
mechanism
Types of blade
Different teeth configurations are shown in Fig III.
(A) is a general purpose bi-directional cut suitable for branches on bushes or
trees. It cuts fast but will push the branch away from the Shoe (2) as it cuts on
one part of its reciprocating action
(B) is a teeth configuration suitable for metal with a very fine tooth pitch.
This takes a very small amount of material with each cut and is normally
uni-directional. For example, if cutting a pipe, the reciprocating saw would
not push the pipe away from the Shoe as its major cut is only when cutting
towards the Shoe
(C) is a typical uni-directional wood saw blade. It cuts as it returns to the saw,
not when it travels away from the saw
Understanding the difference between uni-directional and bi-directional saw
blades and when to use each type will make safer and more effective use of
the reciprocating saw. Only use bi-directional saw blades when it is safe to do
so. Some high-performance blades with a fast cutting action may be based on
a bi-directional cut as are some blades designed for materials such as plaster.
• Always use a uni-directional blade when the workpiece isn’t securely
clamped
Operation
WARNING: Always use adequate protective equipment, including eye
protection, respiratory and hearing protection, as well as suitable gloves, when
working with this tool.
WARNING: When cutting wood, ensure foreign objects, such as nails and
screws, are removed from the workpiece before starting to cut.
WARNING: NEVER attempt to cut with a saw blade fitted that is not suitable
for the material. NEVER use blunt or otherwise damaged saw blades.
Note: ALWAYS use clamps to secure your workpiece to the workbench
wherever possible.
Switching on and off
1. Hold the tool securely with both hands by the Main Handle (7) and Barrel
Grip (4) ensuring your hands are always behind the Hand Guard (13) at
all times
2. Ensure the tool is not in contact with the workpiece before commencing
with switching on
3. Press in the Safety Lock-Off (5) and hold in.
Note: The Safety Lock-Off is on both sides of the tool for both left and right
handed operation.
4. Press the Variable Speed Trigger (6) to start the saw
Note: The speed of the blade is controlled by increasing/decreasing pressure
on the Variable Speed Trigger.
5. Release the Variable Speed Trigger Switch to stop the saw
WARNING: ALWAYS remove the saw blade from the cut before switching
off.
WARNING: Always wait until the saw blade has stopped moving
completely, before putting the machine down. It is recommended to remove
the battery after use for safety.
Adjusting tool speed
Note: This Triton reciprocating saw features variable speed control, adjusted
by the Variable Speed Trigger Switch (6), which enables it to be used with a
variety of different materials, workpieces and objects.
WARNING: ALWAYS adjust the speed according to material requirements.
Use appropriate cutting fluid or cooling agent when cutting metals.
Note: If in doubt about the correct cutting speed, refer to the blade
manufacturer’s instructions, and follow recommendations specific to the
material being cut.
Making general cuts
1. Mark out the cutting line
2. Ensure that the material to be cut is secure. Small workpieces should be
held in a vice or clamped to the workbench
3. Hold the saw firmly using both hands - one on the Main Handle (7), and
one on the Barrel Grip (4)
4. Make sure that the blade is clear of any obstruction, or foreign objects
5. Squeeze the trigger and allow the blade to reach full speed
6. Place the shoe on the workpiece and begin sawing
WARNING: Use ONLY enough pressure to keep the saw cutting. NEVER
force the saw blade; allow the blade and the saw to do the work. Use of
excessive pressure that causes bending or twisting of the blade may cause
the blade to break.
Making plunge cuts
WARNING: Plunge cutting is an advanced technique with higher risk.
Attempt plunge cuts only when you are competent and experienced in this
technique.
WARNING: ONLY attempt the plunge cutting procedure in soft materials
such as wood, plasterboard and similar materials. DO NOT attempt plunge cuts
in metal or hard materials. ONLY use blades specifically designed for plunge
cutting. If in doubt, refer to the blade manufacturer’s instructions.
WARNING: Inspect both sides of the workpiece surface carrying out the
plunge cut. Ensure there are no foreign objects on the underneath, or objects
which could be damaged. Be aware of hidden pipework and cables when
plunge cutting into drywalls, ceilings or floor boards. If pipes or cables may be
present, switch off all electrical circuit breakers and shut off water and gas
supplies at the relevant mains valves.
WARNING: Blindly plunge cutting into walls, floors and ceilings may lead to
serious injury and substantial damage to property.
1. Mark the line of the cut
2. Choose a point inside the area to be cut out and place the tip of the blade
over that point
3. Rest the front edge of the shoe on the workpiece so the blade does not
make contact with the workpiece surface (main image of fig. VI)
4. Hold the tool securely with both hands by the Main Handle (7) and Barrel
Grip (4), and make sure you have full control at all times
5. Squeeze the Variable Speed Trigger (6) fully, for maximum speed, and allow
the blade to reach full speed
6. Slowly lower the blade until it makes contact with the workpiece
7. Continue to cut slowly, until the blade has fully penetrated the thickness of
the workpiece (as shown in fig. VI)
373677_Z1MANPRO1.indd 8 08/07/2015 08:55
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