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Triumph 1964 Tiger Cub T15 User Manual

Triumph 1964 Tiger Cub T15
69 pages
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Table of Contents

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Triumph 1964 Tiger Cub T15 Specifications

General IconGeneral
Front SuspensionTelescopic forks
Rear SuspensionSwingarm with twin shock absorbers
Front BrakeDrum
Rear BrakeDrum
Seat Height760 mm
CoolingAir-cooled
Engine TypeSingle-cylinder, four-stroke
Power Output10 hp @ 6, 500 rpm
Transmission4-speed
Fuel SystemAmal Monobloc carburetor
FrameSingle downtube
Dry Weight102 kg
Engine ConfigurationSingle
Ignition SystemCoil ignition

Summary

Technical Data

Engine Specifications

Specifications for engine type, bore, stroke, capacity, and compression ratio.

Taking Over the Machine

Starting the Engine (Cold)

Step-by-step guide for starting the engine from cold.

Lubrication System

Engine Lubrication System

Explanation of the dry sump lubrication system for the engine.

Engine Lubrication Diagram

Diagram illustrating the engine lubrication flow and components.

Maintenance of Lubrication System

Engine Lubrication Maintenance

Procedures for maintaining the engine lubrication system.

Lubrication System Maintenance and Troubleshooting

Oil Pump Inspection and Removal

Procedure for removing and inspecting the oil pump assembly.

Changing the Oil Procedure

Step-by-step instructions for changing engine and gearbox oil.

Tappet Adjustment

Making the Tappet Adjustment

Detailed steps for adjusting tappet clearances.

Adjusting the Brakes

Front Brake Adjustment

Procedure for adjusting the front brake shoe mechanism.

Rear Brake Adjustment

Procedure for adjusting the rear brake shoe mechanism.

Routine Maintenance After Running-In

Engine Maintenance Schedule

Maintenance schedule for the engine at specific mileage intervals.

Gearbox Maintenance Schedule

Maintenance schedule for the gearbox at specific mileage intervals.

Routine Maintenance Tasks

Decarbonising the Engine

Decarbonising Dismantling Steps

Steps and preparation for engine decarbonising.

Decarbonising Procedures

Piston Removal

Steps for removing the piston from the connecting rod.

Overhauling Engine and Gearbox Unit

Removing Engine from Frame

Detailed steps for removing the engine from the motorcycle frame.

Dismantling Engine and Gearbox Unit

Steps for dismantling engine and gearbox components.

Engine and Gearbox Unit Dismantling

Cylinder Head Removal

Procedure for removing the cylinder head assembly.

Cylinder Head Preparation

Preparation steps for the cylinder head.

Re-assembly of Engine and Gearbox Unit

Engine and Gearbox Re-assembly

Engine and Gearbox Re-assembly Details

Refitting Engine and Gearbox to Frame

Instructions for refitting the engine and gearbox unit to the frame.

Ignition Timing Procedures

Fitting the Distributor

Positioning the piston and fitting the distributor correctly.

Positioning the Distributor

Adjusting distributor housing for correct contact breaker point opening.

Checking the Ignition Timing

Verifying ignition timing accuracy.

Clutch Procedures

Removing Clutch Sprocket and Plates

Steps for removing clutch sprocket and chain assembly.

Clutch Assembly

Assembling Sprocket and Plates

Fitting the clutch sprocket and engine sprocket assembly.

Clutch Shaft Shock Absorber

Shock Absorber Dismantling

Steps for dismantling the clutch shaft shock absorber unit.

Telescopic Forks Maintenance

Adjusting Steering Head Races

Procedure for checking and adjusting steering head races.

Telescopic Forks Dismantling

Fork Dismantling Steps

Steps for dismantling the telescopic forks.

Telescopic Forks Preparation and Assembly

Removing Forks from Frame

Steps for removing the fork assembly from the motorcycle frame.

Telescopic Forks Inspection and Assembly

Telescopic Forks Assembly Details

T20S Telescopic Fork Removal

Removing Fork from Frame

Steps for removing the fork assembly from the motorcycle frame.

T20S Telescopic Fork Preparation

T20S Telescopic Fork Assembly

Front Fork Alignment

Procedure for aligning front forks, with or without a jig.

T20S Telescopic Fork Final Assembly

Swinging Fork Rear Suspension

Rear Suspension Dismantling

Steps for dismantling the rear suspension.

Rear Suspension Maintenance

Rear Suspension Assembly

Assembling the rear suspension components.

Plunger Rear Suspension

Information and maintenance for plunger rear suspension.

Rear Suspension Dismantling and Inspection

Rear Suspension Assembly and Wheel Maintenance

Wheel Dismantling

Placing the wheel in a vice for dismantling.

Front Wheel Assembly and Inspection

Wheel Assembly to Forks

Positioning the wheel between the fork legs.

Rear Wheel Procedures

Rear Wheel Removal from Frame

Steps for removing the rear wheel from the frame.

Carburetter Procedures

Amal Carburetter Description

Description of the Amal Monobloc carburetter and its operation.

Carburetter Parts Operation

Operating instructions for carburetter components.

Zenith Carburetter Operation

Zenith Carburetter Description

Description and operating instructions for the Zenith MX carburetter.

Zenith Carburetter Starting Instructions

Starting instructions for the Zenith carburetter.

Lucas AC Lighting and Ignition Equipment

Lighting and Ignition System Description

Overview of the Lucas AC lighting and ignition system.

Alternator Circuit Details

Explanation of the alternator and charging circuit.

Electrical Equipment Maintenance

Contact Breaker Unit Maintenance

Lubrication and cleaning of the contact breaker unit.

Lighting Equipment Procedures

Contact Breaker Setting

Checking and adjusting the contact breaker gap.

Lighting Equipment and Battery

Ignition Fault Finding - No Spark

Troubleshooting steps when there is no spark at the plug.

Ignition Fault Finding - Distributor, Coil, Condenser

Fault finding for distributor, coil, and condenser.

Ignition Fault Finding Procedures

Ignition Coil Testing

Testing the ignition coil for faults.

Ignition Switch Starting Issues

Troubleshooting engine starting issues related to ignition switch positions.

T20S/T20T Energy-Transfer Ignition System

Ignition Settings for T20T and T20S

Ignition timing and gap settings for T20T and T20S models.

Wiring Diagram and Motorcycle Cleaning

Wiring Diagram T20S/T20T

Electrical wiring diagram for T20S/T20T models.

Recommended Lubricants

UK Lubricant Recommendations

Lubricant recommendations for UK based on unit and temperature.

Overseas Lubricant Recommendations

Lubricant recommendations for overseas based on unit and temperature.

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