Triumph Tiger 1050cc User Manual

E Triumph Designs Ltd 2006
SCHEDULED MAINTENANCE CHECK SHEET
Tiger 1050cc
Customer Name: Mileage: Model: Technician Name:
Job No: V.I.N.: Date of registration: Work completed (sig)__________
Registration No: Under Warranty: Yes/No Today’s date: Handbook stamped:
Carry out all the operations specified below at the required intervals. Additional operations must be carried at the specified time/mileage interval whichever comes
first. IMPORTANT: Under severe operat ing conditions, certain items require more frequent servicing, refer to the owner’s handbook for further information.
Lubrication
------ 1. Engine oil - renew.
------ 2. Engine oil filter - renew.
------ 3. Engine/oil cooler - check for leaks.
Fuel system/engine management
------ 1. Throttle cables - check/adjust.
------ 2. Fuel system - check for leaks.
------ 3. Engine ECM - check for stored DTCs.
-- 4. Air cleaner - renew.
----- 5. Throttle bodies - balance.
-- 6. Secondary air injection system -check.
- 7. Evaporative hoses (California) - renew.
- 8. Fuel hoses - renew.
Ignition System
---1. Spark plugs - check.
-- 2. Spark plugs - renew.
Cooling System
----1. Coolant level - check/adjust.
-- 2. Coolant - renew.
------ 3. Cooling system - check for leaks.
Wheels/tyres
------ 1. Wheels - inspect for damage.
------ 2. Tyre wear/tyre damage - check.
------ 3. Tyre pressures - check/adjust.
Steering and Suspension
------ 1. Steering - check for free operation.
------ 2. Forks - check for leaks/smooth operation.
------ 3. Headstock bearing - check/adjust.
-- 4. Headstock bearing - lubricate.
- 5. Fork oil - renew.
Brakes
------ 1. Brake fluid levels - check.
-- 2. Brake fluid - renew.
------ 3. Brake master cylinder - check for leaks.
------ 4. Brake calipers - check for leaks & seized
pistons.
------ 5. Brake pads - check wear levels. ◊
Electrical
------ 1. Lights, instruments & electrical systems -
check.
Drive Chain
----- 1. Drive chain rubbing strip - check. ◊
------ 2. Drive chain slack - check/adjust.
------ 3. Drive chain - wear check. ◊
------ 4. Drive chain - lubricate.
Engine
------ 1. Clutch cable - check/adjust.
------ 2 Exhaust clamps - check/tighten.
-- 3 Valve clearances - check/adjust. {
General
------ 1. Fasteners - inspect visually for security.
------ 2. Stand - check operation.
------ 3. Carry out all outstanding service bulletin and
warranty work.
------ 4. Carry out road test.
------ 5. Complete the service record book.
NOTES
The following notes must be referred to as necessary during scheduled
servicing.
◊ Renew checked items if worn beyond the service limit.
{ Adjustment
of valve clearances subject to additional labour
charge above cost and time allowance for the basic service which
includes time to check only.
Daily checks must also be carried out as specified in the
owners handbook.
First 500 Miles/800 Kms/1 Month*
Every 6000 miles/10000 Kms/1 Year*
Every 12000 miles/20000 Kms/2 Years*
Every 24000 miles/40000 Kms/4 Years*
Every 18000 miles/30000 Kms/3 Years*
- = Complete
* Whichever comes first
Every 30000 miles/50000 Kms/5 Years*
First 500 Miles/800 Kms/1 Month*
Every 6000 miles/10000 Kms/1 Year*
Every 12000 miles/20000 Kms/2 Years*
Every 24000 miles/40000 Kms/4 Years*
Every 18000 miles/30000 Kms/3 Years*
* Whichever comes first
Every 30000 miles/50000 Kms/5 Years*

Triumph Tiger 1050cc Specifications

General

Brand	Triumph
Model	Tiger 1050cc
Category	Motorcycle
Language	English

Summary

Lubrication Maintenance

Engine Oil and Filter Service

Replace engine oil and oil filter as per the scheduled maintenance interval.

Engine Oil Cooler Leak Check

Inspect the engine and oil cooler for any signs of oil leaks.

Fuel System and Engine Management Checks

Throttle Cable Adjustment

Check and adjust throttle cable free play for optimal response.

Fuel System Leak Inspection

Perform a visual check of the fuel system for any leaks.

Engine ECM Diagnostic Check

Check the Engine Control Module for any stored diagnostic trouble codes.

Air Cleaner Replacement

Renew the air cleaner element to ensure proper air intake.

Throttle Body Synchronization

Balance throttle bodies for smooth engine operation.

Ignition System Inspection

Spark Plugs Inspection

Check spark plugs for condition, wear, and correct gap.

Spark Plugs Replacement

Replace spark plugs as per the service schedule.

Cooling System Service

Coolant Level and Adjustment

Check and adjust the coolant level in the system.

Coolant Renewal

Replace the engine coolant according to the service interval.

Cooling System Leak Check

Inspect the cooling system for any leaks.

Wheels and Tyres Inspection

Wheel Damage Inspection

Visually inspect wheels for any damage or deformation.

Tyre Wear and Damage Check

Check tyre tread depth, wear patterns, and for any damage.

Tyre Pressure Check and Adjustment

Verify and adjust tyre pressures to the recommended levels.

Steering and Suspension Checks

Steering Operation Check

Ensure the steering operates freely without binding.

Fork Leaks and Operation

Check front forks for leaks and smooth operation.

Headstock Bearing Service

Check and adjust headstock bearings, lubricate as required.

Brake System Service

Brake Fluid Level Check

Verify brake fluid levels in reservoirs.

Brake Fluid Renewal

Replace brake fluid as per the service schedule.

Brake Master Cylinder Check

Inspect brake master cylinders for leaks.

Brake Caliper Inspection

Check brake calipers for leaks and seized pistons.

Brake Pad Wear Check

Check brake pad wear levels against the service limit.

Electrical System Check

Lights and Instruments Check

Verify all lights, instruments, and electrical systems are functioning.

Drive Chain Maintenance

Drive Chain Slack and Adjustment

Check and adjust drive chain slack and inspect rubbing strip.

Drive Chain Wear Check

Inspect drive chain for wear and proper condition.

Drive Chain Lubrication

Lubricate the drive chain as per maintenance schedule.

Engine and General Service Items

Clutch Cable Adjustment

Check and adjust the clutch cable for proper operation.

Exhaust Clamp Tightening

Check and tighten exhaust clamps.

Valve Clearance Adjustment

Check and adjust valve clearances if necessary.

Fastener Security Check

Visually inspect all fasteners for security.

Stand Operation Check

Verify the main stand and side stand operate correctly.

Outstanding Service Bulletin Work

Carry out any outstanding service bulletins and warranty work.

Road Test

Perform a road test to confirm proper function after service.

Service Record Completion

Complete the service record book with details of work performed.

Technical Specifications

Engine Dimensions

Details on engine bore, stroke, and displacement.

Fuel System Details

Information on fuel pump type, fuel type, and injection system.

Clutch and Battery Specifications

Clutch actuation method, free play, battery rating and charge rate.

Brake Fluid and Disc Specifications

Brake fluid type, disc thickness, and run-out specifications.

Final Drive and Ignition System Data

Chain lubrication, drive chain specs, rev limiter, and spark plug gap.

Lubrication and Suspension Data

Oil grades, fill quantities, fork travel, and oil volumes.

Tyre Pressure Settings

Recommended cold tyre pressures for front and rear.

Torque Wrench Settings

Spark Plug Torque

Specified torque value for installing the spark plug.

Sump Plug Torque

Specified torque value for the engine oil sump plug.

Oil Filter Torque

Specified torque value for installing the oil filter.

Brake Caliper Bolt Torque

Specified torque for front brake caliper mounting bolts.

Front Wheel Spindle Torque

Specified torque for tightening the front wheel spindle.

Steering Head Bearing Torque

Specified torque for the steering head bearing nut.

Rear Wheel Spindle Torque

Specified torque for tightening the rear wheel spindle nut.

Rear Brake Caliper Bolt Torque

Specified torque for rear brake caliper mounting bolts.

Service Parts Information

Sump Plug Washer Part

Part number and description for the sump plug washer.

Oil Filter Part

Part number for the engine oil filter.

Air Cleaner Part

Part number for the air cleaner element.

Spark Plug Part

Part number for the recommended spark plug.

Brake Pad Set Parts

Part numbers for front and rear brake pad sets.