Installing the Engine
Air
Filter,
Battery
Carrier
and
Battery.
Fit the air cleaner to the frame and
re-connect the rubber connector to the carburetter. Fit the battery carrier over
the air filter and secure both to the frame at the seat lug. Tighten up the nut.
Secure'the carrier to the chaincase with the two bolts and tighten down. Place
the battery in the carrier and tighten the retaining strap. Re-connect the leads
and
test
the lights.
(It
is mast imporant that the leads are not crossed. The
positive lead must be secured to the earthlng point).
Primary Chaincase, Clutch, Alternator
and
Engine Sprocket. Re-fit
as
described on page
90.
L.H.
Footrest. Assemble to spindle and tighten both
L.H.
and R.H. spindle nu-.
Footbrake Pedal.
Fit to the spindles and replace the securing nut.
Control Cables. Re-connect the respective cables to the handlebar and fame
fittings.
Exhaust System. Fit to engine and frame and ensure that ail bolts
are
fully
tightened.
Petrol Tank. Replace the tank and secure with the bolts and rubber pads.
Con-
nect the petrol pipes. The
bolts
should
be
locked by wiring the two rear and the
two front together.
Twinseat or Saddle.
Fir in position
;
replace and tighten the front and
rear
connection bolts.
Oil
Tank. REPLENISH.
INSTALLING
THE
ENGINE
(SWINGING
ARM
FRAME MODELS)
Engine. Wh~n the engine has been prepared for instalLation, ensure that the rear
lower stud
is
fitted in position with the nuts loosely assembled. Check that the
footrest spindle
is
positioning the distance piece between the rear engine plate.
Now lift the engine inro the frame and engage the rear lower stud into the rear
engine plates.
A
box placed under the engine will retain
it
in this position. When
the stud
is
engaged, fit the remaining two studs and loosely assemble the nuts and
washers.
Front Engine Plates.
Replace the dynamo clip if not already in position. Re-fit
the front engine plates and loosely replace the lower studs and nuts.
Dynamo.
Insert the dynamo through the engine plate and secure the stud to the
timing cover with the domed nut and tighten the clip screws. Connect up the
electrical terminal.
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