CLUTCH
INDEX
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General Data
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Clutch Operation
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Twin Bore Master cygder
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Clutch Slave Cylinder
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The Clutch Operating Shaft
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The Release Bearing
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The Cover Assembly
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The Driven Plate Assembly
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Maintenance
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Bleeding the ~~drau1ic'~ystem
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Greasing the Clutch Operating shaft""'
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Adjusting the Clutch
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Adjusting the Master Cylinder
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Adjusting the Slave Cylinder
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To remove the Flexible Hose
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To fit the Flexible Hose
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Removing the Slave ~ylinder"(&th Fork ~&mbl~)"
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To replace the Slave Cylinder
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Dismantling the Slave Cylinder
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Assembling the Slave Cylinder
Removing the Release Bearing and Gtch operating shaft"
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To replace the Clutch Operating Shaft and Release Bearing
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Removing Clutch from Flywheel
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To replace Clutch to Flywheel
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Dismantling the Cover Assembly 'u'&sing the 'churchill
No
.
99A Fixture
Assembling the Cover Assembly u$sing the ~h'&hill
NO
.
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Fixture
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Dismantling the Cover ~sskbly (A&mate method)
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Assembling the Cover Assembly (Alternate method)
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Inspection of cover Assembly
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Adjusting the Release Levers
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Condition of Clutch Facings
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Reconditioning the Driven Plate Assembly
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Service Diagnosis
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Page
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1
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7
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7
Tool
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7
99A
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9
...-
10
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"
10
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11
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11
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12
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13
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14
ILLUSTRATIONS
Page
Fig
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1 Sectional view of Clutch
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1
Fig
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2 Exploded details of Clutch ~ssemb'i; with"slaveScylinder 3
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Fig
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3
The Slave Cylinder and Support Plate
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5
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Fig
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4 Sectional
view
of Slave Cylinder
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6
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Fig
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5
The Clutch Operating Shaft Assembly
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6
Fig
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6
Showing Constant Pinion Mandrel in position
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7
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Fig
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7
The Churchill Fixture No
.
99A
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8
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Fig
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8
Spacers
in
position on Base Plate
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8
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Fig
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9 Securing Cover Assembly to Base Plate
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8
Fig
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10 Adjusting Nuts have been removed, cover securing bolts
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are being removed
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8
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Fig
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11 Fitting Release Levers to the Pressure Plate
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9
Fig
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12
Cover Pressing
with
Anti-RattIe Springs fitted ready for
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Final Assembly
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9
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Fig
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13 Adjusting the Release Levers 10
Fig
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14 Dismantling the Cover Assembly ;&ing a
ress ss
10
Fig
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15 Adjusting the Release Levers utilising- the Borg
&
Beck
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Gauge Plate No
.
CG 192
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11
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