ENGINE
INDEX
Page
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Engine Dimensions
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1
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General Description
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8
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The Cylinder Block
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8
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The Cylinder Sleeves
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8
The Connecting Rods
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9
Aeroflex Compensating Pistons
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10
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The Crankshaft
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10
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The Valves
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10
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The Camshaft 10
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The Cooling System 11
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The Fuel System
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11
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The Hobourn Eaton Oil Pump
1 1
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Coil
Ignition
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11
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The Engine Mountings
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11
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The Flywheel
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11
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To fit replacement Starter
Ring
Gear
11
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Crankcase Ventilation
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12
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Engine Lubrication 13
Description
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13
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The Oil Pump
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13
To remove the Oil Pump from the Engine 16
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To dismantle Oil Pump
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16
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Servicing the
Oil
Pump
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16
Engagement of Oil Pump and Distributor
Driving Gear
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16
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The Crankshaft and
Main
Bearings
17
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Main Bearing Clearance
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17
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Crankshaft End Float
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17
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Connecting Rod Bearings
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18
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Piston Assemblies and Cylinder Sleeves
19
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Figure of Eight Joints
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19
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Camshaft and Timing
Gears
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20
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To
remove Camshaft
20
Page
Refitting Camshaft
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21
To set Valve Clearances
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22
To set Valve Tig in the absence of
Timing Wheel Markings
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22
Ignition and Distributor timing
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24
To Decarbonise
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25
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Valve Grinding
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25
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Removal of Carbon
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26
Low Compression Kit
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27
The Purolator Oil Filter
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27
Removal of Engine and Gearbox
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... 28
Dismantling Engine
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30
Re-assembly of Engine
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31
Notes on Sparking Plugs
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37
List of Champion Spark Plug CO
.
Ltd
.
Distributors
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42
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Engine Noises
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46
Main Bearing Knock
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46
Crankshaft End Float
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.
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46
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Big End Bearing Knock
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46
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Small End Knock
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46
Piston Knock (Piston Slap)
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46
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Noisy Valve Rockers or Tappets 47
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Ignition Knock (Pinking)
..:...
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47
Backfiring into Carburettor
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47
Excessive Oil Consumption
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48
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Low Oil Pressure
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48
High Oil Pressure
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49
Notation for Fig
.
49 (Exploded view of
Cylinder Block Details)
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51
Notation for Fig
.
50 (Exploded view of
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Crankshaft Details)
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53
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Fault Location
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54