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Troy-Bilt TB635EC User Manual

Troy-Bilt TB635EC
40 pages
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769-08457 / 02 01/13
Operator’s Manual
Electric Start Capable
4-Cycle Trimmer
TB625 EC
TABLE OF CONTENTS
Service . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .1
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .2
Know Your Unit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .5
Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .6
Oil and Fuel . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .8
Starting and Stopping . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .10
Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .12
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
Cleaning and Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .17
Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .18
Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .20
All information, illustrations, and specifications in this manual are based
on the latest product information available at the time of printing. We
reserve the right to make changes at any time without notice.
Copyright© 2013 MTD SOUTHWEST INC, All Rights Reserved.
DO NOT RETURN THIS UNIT TO THE RETAILER. PROOF OF
PURCHASE WILL BE REQUIRED FOR WARRANTY SERVICE.
For assistance regarding the assembly, controls, operation or
maintenance of the unit, please call the Customer Support Department
at 1-800-828-5500 in the United States or 1-800-668-1238 in Canada.
Additional information about the unit can be found on our website:
www.troybilt.com (U.S.) or www.troybilt.ca (Canada).
For service, please call the Customer Support Department to obtain
a list of authorized service dealers near you. Service on this unit,
both within and after the warranty period, should only be performed
by an authorized and approved service dealer. When servicing, use
only identical replacement parts.
SAVE THESE INSTRUCTIONS
SERVICE
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Troy-Bilt TB635EC Specifications

General IconGeneral
Engine Type4-Cycle
Shaft TypeStraight
Line Diameter0.095 inches
Line FeedBump Head
Cutting Swath17 inches

Summary

Service Information

Service and Support

Details on how to obtain assembly, operation, and maintenance assistance.

Safety

Spark Arrestor and Proposition 65 Warnings

Specific warnings regarding spark arrestors and California Proposition 65.

General Safety Instructions

Essential instructions for safe operation and handling of the unit.

Fueling Safety for Gas Units

Precautions for safely fueling gasoline-powered units.

Safe Operating Practices

Guidelines for safe operation, including posture and handling.

Other Safety Precautions

Additional safety measures for maintenance, storage, and transport.

Safety and International Symbols

Safety Alert and Manual Reading

Explains safety alert symbols and the importance of reading the manual.

Personal Protective Equipment

Details required eye, hearing, and body protection for operation.

Fuel and Oil Information

Information on correct fuel types, oil, and prohibited fuels like E85.

Control Symbols

Identifies symbols for operation controls like On/Off, primer, and choke.

Hazard and Injury Warnings

Symbols warning about thrown objects, hot surfaces, and sharp blades.

Know Your Unit

Product Applications

Describes the intended uses and applications of the trimmer.

Required Assembly Tools

Lists the tools necessary for assembling the unit.

Unit Components Overview

Identifies and labels the main parts of the trimmer.

Technical Specifications

Provides key technical data, dimensions, and capacities of the trimmer.

Assembly

Installing the Cutting Head Shield

Step-by-step instructions for securely attaching the cutting head shield.

Installing and Adjusting the Handle

Guidance on how to attach and position the handle for optimal use.

Operating the Coupler

Installing an Attachment

Instructions for safely connecting various attachments to the unit.

Removing an Attachment

Procedures for safely disconnecting attachments from the unit.

Oil and Fuel

Selecting the Correct Oil

Specifies the type and quality of oil required for the unit.

Adding Oil for Initial Use

Detailed steps for adding oil to the crankcase before first use.

Selecting and Using Fuel

Information on proper fuel types, blended fuels, and E85 prohibition.

Using Fuel Additives

Guidance on using fuel stabilizers to prevent corrosion and gum deposits.

Fueling the Unit

Step-by-step instructions for safely filling the fuel tank.

Starting and Stopping

Starting Instructions

Comprehensive steps for starting the engine, including choke and throttle use.

Stopping Instructions

Procedures for safely shutting down the engine.

Using the Electric Start Accessory

Starting with Electric Accessory

Instructions for starting the unit using an optional electric start accessory.

Stopping with Electric Accessory

Procedures for stopping the unit when using the electric start accessory.

Operation

Holding the Trimmer Correctly

Proper grip and posture for safe and effective trimmer operation.

Adjusting Trimming Line Length

How to extend the trimmer line using the bump head mechanism.

Trimming Tips and Techniques

Advice for efficient trimming and decorative edging techniques.

Maintenance

Maintenance Schedule

Recommended maintenance intervals and tasks for regular upkeep.

Replacing Trimming Line

Step-by-step guide for installing new trimmer line.

Removing Old Trimming Line

Instructions for clearing old line and obstructions from the cutting head.

Checking the Oil Level

How to inspect the engine oil level using the sight window.

Adding Engine Oil

Procedure for adding the correct amount of oil to the engine.

Changing Engine Oil

Steps for draining and refilling the engine oil.

Maintaining the Air Filter

Guide on cleaning and oiling the air filter for optimal engine performance.

Adjusting Idle Speed

Instructions for setting the engine's idle speed using the adjustment screw.

Maintaining the Spark Plug

Procedures for inspecting, cleaning, and gapping the spark plug.

Cleaning and Storage

Cleaning the Unit

Methods for cleaning the exterior of the trimmer.

Storage Procedures

Guidelines for both short-term and long-term storage of the unit.

Preparing for Use After Storage

Steps to take before using the unit after a period of storage.

Troubleshooting

Engine Will Not Start

Solutions for common engine starting problems.

Engine Will Not Idle

Troubleshooting steps for when the engine fails to idle correctly.

Engine Will Not Accelerate

Solutions for issues where the engine struggles to accelerate.

Engine Lacks Power or Stalls

Diagnosing and fixing problems with reduced engine power or stalling.

Cutting Head Line Feed Issues

Resolving problems with the trimmer line not advancing or advancing uncontrollably.

Manufacturer's Limited Warranty

Obtaining Warranty Service

Instructions on how to get warranty service and locate dealers.

Warranty Exclusions

Lists conditions and parts not covered by the limited warranty.

Legal Rights and Limitations

Explains consumer legal rights and limitations of the warranty.

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