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TUNGSTEN T Series - User Manual

TUNGSTEN T Series
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TUNGSTEN T series ATV winch
1
Installation and Operator’s manual for
Tungsten ATV/UTV winch
As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES.
Each message has a specific purpose. For your safety, obey all safety tips. Non-compliance
with safety tips can lead to serious injury or damage. Read these instructions carefully
before using your winch. Keep this book close to the winch to read it at any time.

Table of Contents

Questions and Answers

  • T
    Tara EstesJul 28, 2025
    What to do if my TUNGSTEN T Series Winches motor does not turn on?
    • B
      Brian EvansJul 28, 2025
      If the motor of your TUNGSTEN Winches doesn't turn on, there are several potential causes and solutions: * Ensure the Switch Assembly is fully inserted into the connector. * Check for and tighten any loose battery cable connections. * Try tapping the solenoid to loosen the contacts. * Consider replacing the Switch Assembly if it is defective. * Check for voltage at the armature port with the switch pressed; if voltage is present, replace the motor. * If water has entered the motor, allow it to drain and dry, then run the motor in short bursts without load until completely dry.
  • J
    Joseph HallAug 5, 2025
    Why does my TUNGSTEN T Series motor run slowly or without normal power?
    • R
      robbinsjamesAug 5, 2025
      If your TUNGSTEN Winches motor runs slowly or lacks normal power, it could be due to insufficient current or voltage, indicating a weak battery. Recharge the battery and run the winch slowly with the vehicle motor running. Also, check for loose or corroded battery cable connections; clean, tighten, or replace them as needed.
  • M
    Mr. Michael HancockAug 11, 2025
    What to do if TUNGSTEN T Series run in one direction only?
    • M
      Mark ConwayAug 11, 2025
      If your TUNGSTEN Winches runs in only one direction, the issue might stem from a defective or stuck solenoid. Try tapping the solenoid to loosen the contacts. Another potential cause is a defective Switch Assembly, which would need replacement. If this doesn't help, repair or replace the solenoid.
  • M
    Mark HillAug 19, 2025
    What to do if my TUNGSTEN Winches motor rotates but the cable drum does not turn?
    • B
      Brooke HallAug 19, 2025
      If the motor of your TUNGSTEN Winches rotates but the cable drum doesn't turn, the clutch might not be engaged. Move the clutch to the 'in' position. If the problem persists, a qualified technician needs to check and repair.

Summary

Safety Warnings and Precautions

Moving Parts Entanglement Hazard (Severe Injury;Death)

Failure to observe these instructions could lead to severe injury or death from moving parts.

Moving Parts Entanglement Hazard (Minor Injury)

Failure to observe these instructions could lead to minor or moderate injury from moving parts.

General and Installation Safety Guidelines

General safety tips, age limits, influence restrictions, and safe installation practices.

Operational Cautions and Notices

Cautions for operation, avoiding damage from moving parts, and important notices for equipment protection.

Winch Mounting and Assembly

Mounting the Winch

Instructions for securely mounting the winch to the ATV, including bolt torque and cable preparation.

Mounting the Contactor

Guidance on mounting the contactor, a safety feature, close to the battery and in a clean, dry location.

Mounting the Remote Control

Instructions for mounting the handlebar switch and routing wires, including electrical connection to the ATV key switch.

Electrical Connection

Detailed instructions for connecting the winch motor, contactor, and battery using specified cables and terminals.

Checking the System

Procedure for verifying winch system connections, wiring, and proper operation before initial use.

Winch Maintenance and Troubleshooting

Winch Maintenance Procedures

Guidelines for winch maintenance, including lubrication, water immersion, and cleaning.

Troubleshooting Common Issues

A table detailing common winch symptoms, possible causes, and suggested solutions for troubleshooting.

Winch Assembly Drawing

Specifications

Winch Packing List

Warranty Information

Important Notice

TUNGSTEN T Series Specifications

General IconGeneral
BrandTUNGSTEN
ModelT Series
CategoryWinches
LanguageEnglish

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