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TUNGSTEN T4000 - User Manual

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TUNGSTEN T series ATV winch
1
Installation and Operators manual for
Tungsten ATV/UTV winch
As you read these instructions, you will see WARNINGS, CAUTIONS, NOTICES and NOTES.
Each message has a specific purpose. For your safety, obey all safety tips. Non-compliance
with safety tips can lead to serious injury or damage. Read these instructions carefully
before using your winch. Keep this book close to the winch to read it at any time.

Questions and Answers

  • S
    Stephen HartAug 9, 2025
    What to do if my TUNGSTEN Winches motor does not turn on?
    • L
      Lance SmithAug 9, 2025
      If the motor of your TUNGSTEN Winches doesn't turn on, there are several potential causes and solutions: * Ensure the Switch Assembly is fully inserted into the connector. * Check for and tighten any loose battery cable connections. * Try tapping the solenoid to loosen the contacts. * Consider replacing the Switch Assembly if it is defective. * Check for voltage at the armature port with the switch pressed; if voltage is present, replace the motor. * If water has entered the motor, allow it to drain and dry, then run the motor in short bursts without load until completely dry.
  • J
    Jacqueline DickersonAug 16, 2025
    Why does my TUNGSTEN T4000 motor run slowly or without normal power?
    • S
      shendrixAug 16, 2025
      If your TUNGSTEN Winches motor runs slowly or lacks normal power, it could be due to insufficient current or voltage, indicating a weak battery. Recharge the battery and run the winch slowly with the vehicle motor running. Also, check for loose or corroded battery cable connections; clean, tighten, or replace them as needed.
  • V
    vhancockAug 25, 2025
    What to do if TUNGSTEN T4000 Winches run in one direction only?
    • R
      Robert CarsonAug 25, 2025
      If your TUNGSTEN Winches runs in only one direction, the issue might stem from a defective or stuck solenoid. Try tapping the solenoid to loosen the contacts. Another potential cause is a defective Switch Assembly, which would need replacement. If this doesn't help, repair or replace the solenoid.
  • J
    Jenna RobinsonSep 1, 2025
    What to do if my TUNGSTEN T4000 motor rotates but the cable drum does not turn?
    • D
      Deborah DavidsonSep 1, 2025
      If the motor of your TUNGSTEN Winches rotates but the cable drum doesn't turn, the clutch might not be engaged. Move the clutch to the 'in' position. If the problem persists, a qualified technician needs to check and repair.

Summary

Safety Warnings & Precautions

Entanglement Hazard Warnings

Critical warnings about entanglement risks with winch components and safe handling procedures.

General Operation Safety

Guidelines for safe winch operation, including age, physical condition, and capacity limits.

Installation Safety Guidelines

Essential safety tips for the correct and secure installation of the winch.

Equipment Damage Prevention

Advice to prevent damage to the winch and vehicle during operation and anchoring.

Winch Mounting & Assembly

Mounting the Winch

Step-by-step instructions for securely mounting the winch to the ATV.

Mounting the Contactor

Guidance on locating and installing the contactor for safe power disconnection.

Mounting the Remote Control

Instructions for installing the handlebar-mounted switch and remote socket.

Electrical Connection

Details on connecting the winch wiring to the motor, contactor, and battery.

Checking the System

Steps to verify the winch system is correctly wired and functional before use.

Winch Maintenance and Troubleshooting

Winch Maintenance Procedures

Procedures for winch care, including lubrication, cleaning, and water submersion.

Troubleshooting Common Issues

Lists common symptoms, possible causes, and suggested solutions for winch malfunctions.

Winch Assembly Drawing

Specification

Winch Packing List

Warranty Information

Important Notice

TUNGSTEN T4000 Specifications

General IconGeneral
Cable Length50 ft
FairleadRoller
Line Pull4000 lb
Voltage12V
Remote ControlYes

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