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Tuxedo TP9KACX User Manual

Tuxedo TP9KACX
26 pages
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Jun 2017
TP9KACX / TP9KSCX
Two-Post Clear Floor Lifts
(Asymmetric / Symmetric)
9,000 lbs. Capacity
(2,250 lbs. Max per Arm)
INSTALLATION & OPERATION
MANUAL
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Tuxedo TP9KACX Specifications

General IconGeneral
BrandTuxedo
ModelTP9KACX
CategoryLifting Systems
LanguageEnglish

Summary

IMPORTANT NOTES

DEFINITION

BASIC SPECIFICATIONS

PREPARATION

GENERAL INFORMATION

FOUNDATION AND ANCHORING REQUIREMENTS

ANCHORING TIPS

INSTALLATION INSTRUCTIONS

STEP 1: Selecting Site

Determining the optimal location for lift installation by checking layout dimensions and floor plan requirements.

STEP 2: Unloading & Unpacking

Procedures for safely removing the lift from packaging and identifying all components.

STEP 3: Site Layout

Marking post locations on the floor using chalk lines and templates for accurate placement.

STEP 4: Installing MAIN COLUMN w/ Power Unit Bracket

Securing the main column to the concrete floor using anchor bolts and ensuring it is plumb.

STEP 5: Installing OFFSIDE COLUMN & OVERHEAD BEAM ASSEMBLY

Mounting the offside column and overhead beam assembly, ensuring alignment with the main column.

STEP 6: Installing POWER UNIT

Attaching the power unit to the main column and filling the hydraulic reservoir.

STEP 7: Installing / Routing EQUALIZER CABLES

Connecting and routing the equalizer cables between the carriages for proper synchronization.

STEP 8: Installing / Routing HYDRAULIC HOSES, HYDRAULIC FITTINGS & HOSE COVERS

Connecting hydraulic hoses and fittings, ensuring they are routed safely and securely.

STEP 9: Installing Swing Arms & Arm Restraints

Attaching swing arms and arm restraint mechanisms to the carriages for vehicle lifting.

STEP 10: Electrical Connection to POWER UNIT & OVERHEAD LIMIT SWITCH

Making electrical connections for the power unit and overhead limit switch by a certified electrician.

STEP 11: Checking Operation

Testing lift functionality, safety latches, and air removal from the hydraulic system.

OPERATION INSTRUCTIONS

RAISE LIFT

Procedures for safely lifting a vehicle using the two-post clear floor lift.

LOWER LIFT

Steps for safely lowering a vehicle and the lift after use.

SAFETY PROCEDURES

OWNER / EMPLOYER RESPONSIBILITIES

MAINTENANCE SCHEDULE

DAILY PRE-OPERATION CHECK (8 HOURS)

Daily checks to ensure the lift's safety latch system and overall condition are optimal.

WEEKLY MAINTENANCE (40 HOURS)

Periodic checks including anchor bolt torque, hydraulic oil level, and component tightness.

YEARLY MAINTENANCE

Annual maintenance tasks such as greasing components and changing hydraulic fluid.

TROUBLE SHOOTING

Motor does not run

Diagnosing and resolving issues where the lift's motor fails to start or operate.

Motor runs but will not raise

Troubleshooting steps for when the motor operates but the lift fails to lift.

Oil blows out breather of power unit

Identifying causes for oil expulsion from the power unit's breather.

Motor hums and will not run

Diagnosing humming motor issues, potentially related to overload, capacitor, or wiring.

Lift jerks going up and down

Resolving jerky lift movement by purging air from the hydraulic system.

Oil leaks

Identifying and addressing sources of hydraulic oil leaks from the power unit or cylinders.

Lift makes excessive noise

Troubleshooting causes of excessive noise, such as lack of lubrication or worn components.

POWER UNIT PRIMING

EXPLODED VIEW #1

EXPLODED VIEW #2

PARTS LIST

LIMITED WARRANTY

Structural Warranty

Details the five-year warranty coverage for specific structural components of the lift.

Limited One-Year Warranty

Outlines the one-year warranty for parts found defective in material or workmanship.

Other Limitations

Specifies exclusions from warranty coverage, such as normal maintenance and wear parts.

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