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While assembling the caliper assembly ensure that the
slot provided in the caliper is properly located to the lug
provided in the swing arm assembly.
Always make sure that whenever the wheel is removed,
axle nut is properly re-tightened to the specified torque
and chain play is re-checked and adjusted if required.
During removal of rear wheel axle hold the drum sprocket
assembly with the hand as it may fall. Carefully hang the
drum sprocket along with chain in the swing arm itself.
Note
Keep the toner ring upwards whenever the wheel is
removed in order to avoid damages to the toner ring.
Damaged toner ring affects ABS function*.
* Not applicable single channel ABS version
REAR WHEEL REMOVAL AND REASSEMBLY
1. Remove the wheel hugger rear.
2. Remove the axle nut (1) along with the washer
and partially pull out the axle (2).
3. Take out the caliper assembly along with the
wheel speed sensor* by dislocating it from the
disc and the swing arm lug.
4. Carefully hang the caliper assembly in the swing
arm itself. Take out the spacer and pull out the
axle fully.
5. Remove the wheel assembly by gently tapping it
along with the disc and toner ring*.
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1
6. During re-assembly, engage the drum sprocket
with the wheel along with the drive chain and
then assemble the wheel into swing arm.
7. Re-assemble the other parts in the reverse order
of removal.