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TVS Apache RTR180 User Manual

TVS Apache RTR180
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SER INF.MAN / APACHE RTR - Revision 3
SERVICE INFORMATION MANUAL
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TVS Apache RTR180 Specifications

General IconGeneral
Displacement177.4 cc
Fuel SystemCarburetor
Transmission5 Speed
Weight137 kg
Compression Ratio9.5:1
StartingElectric Start
Front Tyre90/90-17
Rear Tyre110/80-17
Tail LampLED
Engine TypeSingle Cylinder, 4 Stroke
Max Power17.03 PS @ 8500 rpm
Front BrakeDisc
Front SuspensionTelescopic
ClutchWet Multi Plate
Frame TypeDouble Cradle
Headlamp12V 35/35W Halogen

Summary

General Information

Tubeless Tyre Features

Details about tubeless tires on Apache RTR 180, their advantages, and maintenance references.

Detachable Flap Rear Fender

Describes the removable flap rear fender feature and its installation.

Technical Specifications

Provides detailed technical specifications for dimensions, weight, engine, transmission, chassis, brakes, electricals, and capacities.

Vehicle Identification Numbers

Explains how to identify the vehicle using frame and engine numbers.

Periodic Maintenance & Tune-Up Procedure

Periodic Maintenance Importance

Explains the importance of periodic inspection for vehicle performance and longevity.

Tune-up Procedure Scope

Lists items covered in the tune-up procedure, referencing detailed manuals.

Servicing of Engine

Engine Overhaul Guidance

General guidance before starting engine overhaul and references for specific procedures.

Fuel, Lubrication and Exhaust System

Fuel Tank and Fuel Cock Assembly

Information on fuel tank and fuel cock assembly, referencing other manuals.

Carburettor Assembly Details

Details on carburettor removal, assembly, specifications, and child parts.

Exhaust System Modifications

Notes on muffler assembly differences for the 180cc model.

Electrical System

Electrical System Overview

States electrical system is similar to RTR 160, with minor dial changes.

Chassis

Chassis Servicing Overview

Overview of chassis servicing procedures and references to other manuals.

Tubeless Tyre Puncture Repair

Step-by-step guide for repairing tubeless tire punctures using a repair kit.

Tubeless Tyre Removal and Assembly

Explains the process and cautions for removing/assembling tubeless tires.

Servicing of Tubeless Tyre Valve

Procedure for servicing or replacing the valve in a tubeless tire.

Flap Rear Fender Removal and Reassembly

Step-by-step guide for removing and reassembling the flap rear fender.

Service Information

Valve & Valve Guide Specifications

Provides standard and service limit values for valve and valve guide clearances.

Cylinder, Piston & Rings Specifications

Details standard and service limit values for cylinder, piston, and ring measurements.

Clutch Specifications

Provides standard and service limit values for clutch lever free play and plate/spring dimensions.

Free / Pay Services & Warranty

Warranty and Service Policy

States that service schedules and warranty terms are similar to RTR 150/160 cc.

Pre-Delivery Inspection (PDI)

PDI Checklist

A comprehensive checklist for pre-delivery inspection of the vehicle, covering various aspects.

Parts Change Details

Engine Parts Changes

Details changes in engine assembly, cylinder head, muffler, and secondary air injection pipe.

Cylinder Block and Piston Kit Changes

Describes changes to cylinder block, piston kit, and carburettor assembly.

Crankshaft, Oil Pump & Sprocket Changes

Details changes in crankshaft, oil pump, gear oil pump driven, and engine sprocket.

Electrical and Chassis Parts Changes

Covers changes in TCI Unit, speedometer, handlebars, and cover handle bar.

Front Fork and Swingarm Changes

Details changes in damper weights, lower bracket, front fork legs, and swingarm.

Rear Sprocket and Chain Changes

Notes changes in rear sprocket, chain assembly, chain cover, and shock absorbers.

Fender and Wheel Assembly Changes

Describes changes to rear fender, flap rear fender, cover illuminator, and tubeless wheel assemblies.

Saree Guard Changes

Notes modifications to the saree guard for new styling.

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