S.No Standard Service limit
Inlet 0.06 0.08
Exhaust 0.08 0.10
S.No Standard Service limit
1 Cylinder to piston clearance 0.020 - 0.025 0.120
2 Cylinder bore diameter 62.500 - 62.515 62.610
3 Piston dia (measure 10mm from skir end) 62.475 - 62.490 62.380 - 62.395
4 Cylinder distortion 0.05
Top 0.200 - 0.350 0.7
2 nd 0.350 - 0500 0.7
Top 0.015 - 0.045 0.12
2 nd 0.015 - 0.045 0.10
Top 0.8005 - 0.820 __
2 nd 0.8005 - 0.820 __
Top 0.775 - 0.790 __
2 nd 0.775 - 0.790 __
S.No Standard Service limit
1 5 -10 15
2 15.750 - 15.850 15.3
3 29.5 28.8
-10-
8. FREE / PAY SERVICES & WARRANTY
Free & Pay service schedules, Free service re-imbursement charges, Warranty terms and conditions and
warranty labour charges are same as that of Apache 150 cc / RTR 160 cc.
Description
Lever clutch free play at lever end (in cold condition of engine)
Spring clutch free length
Plate clutch drive claw width
7. SERVICE INFORMATION
5
CLUTCH Unit : mm
Description
1
Valve clearance
CYLINDER, PISTON & RINGS PISTON Unit : mm
Ring piston closed end gap
Ring groove clearance
Ring piston - groove width
Ring thickness
6
7
8
VALVE & VALVE GUIDE Unit : mm
Description
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