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UAZ-31519
UAZ UAZ-31519 User Manual
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This instruction
manual contains the
brief description
of the
design
and necessary
operating
and maintenance
instructions.
Since
efforts
are
continually
made
to
improve
the
reliability
and
performance
of
the
automobiles,
minor
changes
may
be
introduced
without
special
notice.
We wish
You a
good trip!
1
3
Table of Contents
Safety Instructions
3
Vehicle Overview
5
Automobile Marking
5
Overall Dimensions
6
Automobile Marking Diagram
10
Location of Engine Number
10
Specifications
11
Controls and Instruments
16
Instruction Plate
17
Positions of Transmission, Transfer Case and Front Axle Shift Levers
17
Instrument Panel Facilities
18
Instrument Panel View
19
Position of Ignition Key
20
Seats
21
Safety Belts
24
Prestarting Procedure
26
Automobile Running-In
26
Starting and Shutting down the Engine
26
Starting from Cold at Temperature below - 20 Degrees C
27
Starting from Hot
27
Shutting down the Engine
28
Overcoming Steep Up-Grades and Down-Grades
29
Overcoming Gutters, Roadside Cuvettes and Ditches
29
Moving Along Muddy Country Roads and Graded Clay
29
Marsh-Ridden Sections of Roads
30
Sandy Soils
30
Daily Maintenance
31
Seasonal Maintenance
32
Before the Summer Season of Operation
32
Before the Winter Season of Operation
32
Engine
33
Engine Mounting
34
Sequence of Tightening Cylinder Head Nuts
34
Valve Gear
34
Maintenance of the Lubrication System
35
Timing Marks on Crankshaft Pulley
35
Adjusting Clearance between Rocker Arm and Valve
35
Engine Lubrication Diagram
36
Maintenance of the Crankcase Ventilation System
37
Crankcase Ventilation
37
Vacuum Regulator
37
Maintenance of the Fuel System
38
Carburetor
38
Fuel Filter-Settler
38
Maintenance of the Carburettor
39
Fuel Pump Diagram
39
Carburettor Float and Its Adjustment
40
Accelerator Pedal
41
Air Cleaner Diagram
41
Manifold Heat Control Valve Diagram
41
Maintenance of the Engine Cooling System
42
Carburettor Control Linkave Diagram
42
Cooling System Diagram
43
Checking Fan Belt Tension
44
Flushing Cooling System
44
Maintenance of the Ignition System
45
Drain Coolant from the Cooling System
45
For Setting the Ignition Timing
46
Diagram of Transistor Ignition System
46
Carburettor Mixing Chambers Housing
46
Checking Spark Gap A-Gap
46
Adjusting Octane Selector Setting
47
Transmission
48
Maintenance of the Clutch
48
Clutch
49
Maintenance of the Gearbox
50
Gearbox Plugs
50
Maintenance of the Transfer Box
51
Maintenance of the Propeller Shafts
51
Maintenance of the Rear Axle
52
Maintenance of the Front Axle
52
Chassis
53
Towing Hook
53
Steering Knuckle Diagram
54
Axle Steering Knuckle with Hub Drive
55
Suspension Maintenance
56
Towing Gear of Rigid Type
56
Front Spring Suspension Diagram
58
Rear Suspension on Small-Leaf Springs
59
Shock Absorber Diagram
60
Wheels, Tyres
61
Attachment of Spare Wheel
61
Toe-In of Wheels
62
Steering Linkage Rod
62
Tyre Rotation Diagram
62
Wheel Hubs
63
Control Systems
65
Steering Gear
65
Steering Rod Joint Diagram
66
Steering Column Diagram
66
Maintenance of the Steering Gear with Hydraulic Steering Booster
68
Belt Tension of the Hydraulic Steering Booster Pump Drive
68
Checking Oil Level and Changing Oil in Hydraulic Steering Booster
68
Maintenance of the By-Pass and Safety Valves
69
Brake System
70
Maintenance of the Service Brakes
70
By-Pass and a Relief Valves of Pump
70
Master Cylinder Control Linkage
70
Pressure Regulator
72
Pressure Governor Control Linkage
72
To Fill the Brake Hydraulic System
73
Front Wheel Brake Diagram
74
Rear Wheel Brake Diagram
75
Maintenance of the Parking Brake
76
Electrical Equipment
77
Maintenance of the Alternator
77
Parking Brake Diagram
78
Maintenance of the Storage Battery
79
Maintenance of the Starter
80
Specific Gravity of Electrolyte Reduced to 25 Degrees C, G/CM
80
Lighting System, Light Flashers and Horn
81
Adjust the Fog Lamps
81
Front Headlamps, Rear Lamps, Backing Lamp, Rear Fog Lamps
82
License Plate Lamp
82
Overload Breakers
83
Maintenance of the Horn
83
Turn Indicators
83
Instrumentation and Warning Flashers
84
Special Tools and Appliances
85
Grease Plunger Gun
85
The Jack Use
86
Body
87
Automobile Door
88
Fuel Tank Filler Neck
88
To Disassemble the Tarpaulin
88
Hood Lock and Safeguard
89
Setting Hood in Open Position
89
Body Heating and Ventilation
90
Body Tarpaulin Frame
90
Windshield Wiper and Water Pump (Windshield Washer)
91
Cab Heating and Windshield Demisting Diagram
91
Lubrication of the Automobile
93
Maintenance of the Body
93
Preservation
94
Maintenance of Automobile Placed in Storage
95
Transportation
96
Depreservation
96
Automobile Loading and Unloading
97
Lubricating Materials and Special Fluids
98
Lubrication and Tank Chart of Automobile
99
Lubrication Table
100
Lamps List
105
Lamps Employed on Automobiles
105
Torque of Main Threaded Connections
106
Main Metering Jets of Carburettors
107
Contents
108
Wiring Diagram
111
4
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UAZ UAZ-31519 Specifications
General
Brand
UAZ
Model
UAZ-31519
Category
Automobile
Language
English
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