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UCL SWIFT SWIFT KF4 - User Manual

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NORTH AMERICA
SWIFT KF4 USER MANUAL
OPTICAL FIBER ARC FUSION SPLICER
Read carefully before running KF4
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Overview

The UCL Swift KF4 is an optical fiber arc fusion splicer designed for convenient use in both indoor and outdoor work environments. It is a high-precision device that requires careful handling and regular maintenance to ensure optimal performance and longevity.

Function Description

The Swift KF4's primary function is to splice optical fibers using an arc fusion process. It aligns two optical fibers and then uses an electric arc to melt and fuse them together, creating a low-loss connection. The device also includes a sleeve heater to reinforce the spliced point with a protection sleeve. Its image processing system allows for monitoring of the fiber's status and cleaved quality, with visual inspection recommended for better splice results. The splicer can operate in auto mode, where the splicing procedure begins automatically upon closing the wind cover.

Important Technical Specifications

Fiber Alignment: IPAAS, Active V-Groove Alignment. Applicable Fiber Types: SM (G.652; MM (G.651); DS (G.653); NZDS (G.655); SM (G.657 A1, A2/B2, B3). Fiber Count: Single fiber. Applicable Fiber Dimensions: Cladding diameter: 125µm; Coating diameter: 150µm-3mm. Fiber Setting and Cleaved Length: 7mm to 16mm (0.28in to 0.63in). Splicing Modes: 300 modes available. Typical Splice Loss: SM: 0.03dB; MM: 0.01dB; DS:0.05dB; NZDS:0.05dB. Return Loss: >60dB. Typical Splicing Time: 7 seconds with SM fiber. Splice Loss Estimate: Available. Sleeve Heating Time: Typical 13 seconds with IS-60 mode, IS-60 sleeve. Applicable Protection Sleeve: 40mm (2.4in); 60mm (1.5in) micro sleeve. Storage of Splice Result: Data: up to 5,000 entries; Image: up to 5,000 entries. Tension Test: 1.96N to 2.25N. Operating Condition: Altitude: 0-5,000m; Temperature: -10°C~50°C; Humidity: 0-95%; Wind: 15m/s; dust proof, waterproof, shock proof. Storage Condition: Temperature: -40°C~80°C; Humidity: 0-95%. Dimensions: 124(W) x 189(L) x 75(H)mm (without rubber protector). Weight: 1.1kg (including battery). Viewing Method and Display: 2 AXIS Two CMOS cameras with 109mm (4.3in) color LCD monitor. Fiber View and Magnification: X/Y: 130X; Max: 260X. Power Supply: Li-ion battery (DC 14.8V, 3400mAh); 100~240V AC charger. No. of Splice Cycles with Battery: Typical 200 cycles. Electrode Life: Up to 38,000 splices. Blade Life: Up to 77,000 cleaves. Terminals: USB.

Usage Features

Power On/Off: Press and hold the power button for approximately 1 second with the wind cover closed. Sleeve Heater: Reinforces the spliced point. Users must select the appropriate heater mode based on sleeve tube length (standard 32mm, 40mm, 60mm micro sleeve) and cable diameter (250µm, 900µm, 2.0mm-3.0mm). Heating time ranges from 10-35 seconds, with a temperature range of 130°C-200°C. Splice Procedure: Fibers are automatically advanced, aligned, and arc-cleaned. The splicer checks cleaved angle and end-face contaminations. Error messages are displayed if issues are detected (e.g., large cleaved angle, damage, too thick/thin fiber, bubbles). Estimated splice loss is displayed after splicing. Removing Spliced Fiber: After cooling, open the heater cover and wind cover, then release the fiber clamps to carefully remove the spliced fiber. Heating Protection Sleeve: Place the spliced point in the center of the protecting sleeve, pin face down, and position it on the heater. The heater cover closes automatically. Work Belt: An auxiliary equipment that facilitates working at manholes, utility poles, and other outdoor sites. Popup Menu: Provides quick access to splice and heater modes. Users can add, replace, or delete modes. Menu Options: Includes settings for auto-splicing, pause functions, auto heater operation, and menu lock with password protection. Calibration: Allows adjustment of arc calibration intensity, arc testing, diagnostic testing, motor drive operation, and motor calibration. Electrodes Management: Features for electrode stabilization, setting electrode replacement warnings (recommended at 38,000 arcs), and displaying electrode usage count. Settings: Language selection, date/time adjustment, power save modes (monitor and splicer sleep modes), volume control, and LCD brightness adjustment. Information: Displays maintenance schedule, sensor values (temperature, pressure, voltage), product version, and help resources (parts names, cleaning/inspection methods, warnings, A/S contact list).

Maintenance Features

Cleaning and Inspection Before Splice:

  • V-Groove Cleaning: Regularly inspect and clean the V-groove with an alcohol-moistened cotton swab. For stubborn foreign substances, use the tip of a cleaved fiber.
  • Pusher Block Cleaning: Frequently inspect and clean the pusher block to prevent poor splice quality due to irregular pressure. Regular Inspection and Cleaning:
  • Object Lens Cleaning: Clean the object lens frequently with a soft, alcohol-moistened cotton swab to ensure proper fiber core identification and prevent high splice loss.
  • Electrodes Replacement: Replace electrodes after approximately 4,000 arcs. An electrode replacement message will appear when the cycle is exceeded. Always replace electrodes in pairs and ensure correct positioning. After replacement, perform electrode stabilization and arc calibration. Error Messages and Troubleshooting: The manual provides solutions for common error messages such as "Too Dirty Fiber," "Replace Fiber," "Too Long Fiber," "Fiber Over Angle," "Loss Limit Over," "Fiber Thin Error," "Fiber Thick Error," "Bubble Error," and "Cleaved Surface Error." Problem Solving: Detailed guidance for issues like high splice loss, abnormal splicing operation, power problems (not turning on, battery drain, charging issues), and monitor/splicer turning off unexpectedly. Warranty and Repair: UCL SWIFT takes no responsibility for equipment damage or physical loss due to improper use or alteration. Users are advised to contact UCL SWIFT for repair information, providing product details, serial number, problem description, and operating conditions. The splicer should be transported in its carrying case to protect against humidity, vibration, and shock. Customized modes and splice data may be lost during repair, so saving test data is recommended.

UCL SWIFT SWIFT KF4 Specifications

General IconGeneral
BrandUCL SWIFT
ModelSWIFT KF4
CategoryTest Equipment
LanguageEnglish