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Ultraflux UF 801-PB User Manual

Ultraflux UF 801-PB
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NT228B GB2 1
NT 228B GB2
Rev.4: March 2010
ULTRAFLUX SA_
Le Technoparc
17, rue Charles Edouard
Jeanneret
78306 Poissy Cedex – France
Tel: +33 (0) 1 39 79 26 40
Fax:+33
(
0
)
1 39 79 91 2
2
UF 801-P / UF 801-PB
NEW GENERATION ULTRASONIC
PORTABLE FLOWMETERS

Table of Contents

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Ultraflux UF 801-PB Specifications

General IconGeneral
Accuracy±1% of reading
Power supply24V DC or 100-240V AC
TechnologyUltrasonic
Pipe diameter rangeDN15 to DN6000
Repeatability0.2%
Outputs4-20mA, pulse, relay
Protection classIP65
DimensionsVaries by model
WeightVaries by model

Summary

UF 801-P Compliance Information

Safety Precautions for UF 801-P

Essential safety measures to follow when operating the UF 801-P with probes and accessories, including PPE and ATEX area considerations.

Conformity to EC Norms

Details on the UF 801-P's CE certification and adherence to various European standards like IP ratings and ATEX.

Other Certifications and Warranty

Information on flow testing before delivery, calibration certificates, and warranty terms and conditions for the instrument.

Applications of the UF 801-P Flowmeter

Overview of UF 801-P and UF 801-PB

Introduction to the UF 801-P portable flow meter and its dual pipe version, highlighting their capabilities and features.

Measurement Principle

Explanation of the ultrasonic transit time measurement principle used by the UF 801-P for accurate flow detection.

Typical Applications and Probe Selection

Common use cases for the UF 801-P and guidance on selecting appropriate probes based on pipe size and fluid type.

Probes, Supports, and Accessories

Details on compatible probes, mounting supports, and accessories for the UF 801-P, including installation considerations.

Handling the UF 801-P Flowmeter

Presentation and Scope of Delivery

Lists the standard items included in the UF 801-P delivery package and optional components.

External Connections and PC Interface

Diagrams and descriptions for connecting external devices, probes, and a PC to the UF 801-P unit.

Using the Keypad and Menu Navigation

Instructions on operating the UF 801-P using its keypad and navigating through the various menus.

Menu Structure and Configuration

Overview of the different menus available on the UF 801-P, including Configuration, Pipe/Fluid Settings, and Data Logger.

PC Software Installation and Usage

Guide to installing and using the UF 801-P PC software for data management and analysis.

Probe Installation Procedures

Probe Selection Criteria

Guidelines for selecting the appropriate probes based on pipe diameter, material, and fluid conditions for optimal measurement.

Selecting the Measurement Section

Recommendations for choosing the best location on the pipe for probe installation, ensuring straight pipe lengths.

Probe Coupling Techniques

Detailed instructions on cleaning the pipe and applying coupling gel for effective ultrasonic signal transmission.

Performing First Measurements

Steps for connecting probes and obtaining initial flow readings, including troubleshooting common issues.

Simple Mode Operation

Simple Mode Configuration

Description of the Simple Mode for water measurements with minimum settings and default parameters.

Measurement Display and Parameters

Explanation of the measurement screens and available data like flow, velocity, and signal quality (IQ).

Pipe and Fluid Settings

How to input pipe and fluid characteristics, such as diameter, thickness, and sound velocity, in Simple Mode.

Probes and Distance Settings

Guidance on selecting probes and setting the distance between them for accurate measurements in Simple Mode.

Normal and Advanced Modes

Introduction to Normal and Advanced Modes

Overview of Normal and Advanced modes, their functionalities, and when to use them for different applications.

Zero and Auto-Zero Settings

Procedures for performing zero flow adjustments to improve measurement accuracy, especially at low flow rates.

Advanced Mode Parameters

Detailed settings for multilayer pipes and turbulent to laminar flow transition range adjustment in Advanced mode.

Response Time and Filtering

Configuration of filter settings and response time for stable flow readings and handling sudden flow changes.

Factory Settings and Probe Calibration

Setting special probes and applying linearization or error curve compensation for optimized measurement accuracy.

Dual Pipe Version (UF 801-PB)

Introduction to UF 801-PB

Description of the UF 801-PB's dual chord capability for measuring flow in two pipes or on the same pipe.

Complementary Displays for Dual Pipe

Details on how the UF 801-PB displays measurement results for two pipes (A and B) and combined total flow (QT).

Echo Display Menu

Using the Echo Display Menu

How to use the Echo Display menu to check ultrasonic measurement conditions and signal quality.

Echo Examples and Interpretation

Illustrations and explanations of typical echo shapes and criteria for evaluating signal quality and measurement success.

PC Software and Data Management

PC Software Installation and Connections

Step-by-step guide for installing the UF 801-P PC software and establishing communication with the device.

PC Software Dialogue Menu

Navigating the 'Dialogue' menu in the PC software to access measurement, settings, and logger functions.

Editing, Archiving, and Printing Files

How to manage recorded measurement files, including editing, archiving, printing, and exporting to Excel.

Data Logger Functionality

Setting the Data Logger

Configuration options for the UF 801-P's data logger, including period, number of parameters, and recording mode.

Reading and Downloading Data

Procedures for reading and downloading recorded data from the UF 801-P's data logger using the PC software.

Editing Data Logger Files with Excel

Using Excel and the Ultraflux macro to edit, format, and analyze data logger files.

Totalizer Functions

Description of Totalizers

Explanation of how to enable and configure totalizers on the UF 801-P for volume counting and flow calibration.

Inputs and Outputs

Introduction to I/O Modules

Overview of optional input/output modules available for the UF 801-P and their standard configuration.

Analogue and Relay Outputs

Configuration and wiring for analogue output (4-20mA) and relay outputs for totalizers or fault signals.

Frequency Output and RTD Inputs

Setting up frequency output for calibration and connecting PT100/PT1000 RTD sensors for temperature measurements.

External Connections and Wiring Diagrams

Detailed wiring diagrams for connecting various I/O modules and sensors to the UF 801-P using Binder and DB15 connectors.

Timer and Sequencer Functions

Timer/Sequencer Settings

Configuration of the Timer/Sequencer for delayed auto-start, periodic ON/OFF sequences, and energy saving.

Setting File Saving and Recall

Saving and Recalling Calibration Files

How to save and recall configuration settings and calibration files on the UF 801-P for easy setup and transfer.

Pipe Wall Thickness Measurement

Pipe Wall Thickness Measurement Principle

Explanation of the ultrasonic method for measuring pipe wall thickness using the SE_1701 probe.

Installation Procedure for Thickness Measurement

Steps for connecting the SE_1701 probe and performing pipe wall thickness measurements.

Sound Velocity Measurement in Materials

Procedure to measure sound velocity in a material sample for accurate thickness measurements.

Customized Functions

Introduction to Customized Functions

Explanation of how customized functions adapt the UF 801-P firmware for specific applications like P&T compensated flow.

Available Customized Functions

Information on currently available customized functions, such as heat or caloric flow measurement.

Caloric Heat Flow and Energy Measurement

Introduction to Heat Flow Measurement

Overview of the heat flow and energy measurement function, its applications in heat exchangers and boilers.

Typical Installation on Heaters

Diagram and explanation of a typical installation for measuring heat flow on a heater using temperature probes.

Wiring for Temperature Sensors

Wiring options for connecting PT100/PT1000 temperature sensors to the UF 801-P.

Physical Data Settings for Caloric Calculation

Inputting fluid characteristics like density and specific heat for accurate heat flow calculations.

PT100/PT1000 RTD Settings and Offset

Configuring PT100/PT1000 sensors and compensating for offsets to ensure accurate temperature readings.

Measurements Reading and Data Logging

How to read heat flow, power, and energy measurements on the UF 801-P and via PC software, including data logging.

Typical Physical Data for Water

Table of physical properties for water, including density and specific heat, used in calorific flow calculations.

Battery and Charger Information

Battery and Charger Operation

Details on the UF 801-P's internal NiMH battery, charger usage, charging time, and battery life.

Battery Pack Life and Exchange

Information on the lifespan of NiMH batteries and when it might be necessary to exchange the battery pack.

Troubleshooting and Frequently Asked Questions

General Recommendations for Troubleshooting

General advice for diagnosing site-specific problems versus device or setting issues.

Typical Troubles and Situations

Common issues encountered during operation, categorized into cases like accurate measurement, inaccuracy, fault display, or no display.

Other Investigations and Support

Guidance on further investigations for problems and how to contact Ultraflux After Sales Services (SAV).

Appendix and Technical Data

Typical Pipe Dimensions

Reference data for typical pipe dimensions, including standard sizes and specifications for various materials.

Pipe Roughness Coefficients

Typical roughness coefficients for different pipe materials and conditions, influencing flow calculations.

Sound Velocity in Fluids

Information on sound velocity in various fluids, including water, gases, and petroleum products, and their relation to temperature.

Applications on Water

Details on using the UF 801-P for water flow measurements, including speed of sound vs. temperature data.

Applications on Petroleum Products

Data and graphs related to sound velocity and density for various petroleum products.

Applications with Gas

Information on sound velocity characteristics for gases like air and natural gas.

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