Copyright ©2020 Automation Controls Group, Inc. A division of Milwaukee Electronics, Inc. All Rights Reserved.
This document is the property of Automation Controls Group, Inc., and may not be reproduced in whole or in part without prior written approval.
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CONTENTS
1 Product Diagram 4
2 General Notes 5
2.1
Motor Cable & Connection Header ......................................................................................................... 5
2.2
+24VDC Power Input Connection Header ............................................................................................. 5
2.3
PNP Sensor Connection Header .............................................................................................................. 5
2.4
Smart/User Input-Output (I/O) Connection Header ............................................................................ 5
2.5
Feedback LED Indicators .......................................................................................................................... 5
2.6
Configuration Switches .............................................................................................................................. 6
2.7
Upstream Cable Connection ..................................................................................................................... 6
2.8
Downstream Cable Connection ............................................................................................................... 6
2.9
Mounting Plate/Heat Sink ........................................................................................................................ 6
2.10
Cover .............................................................................................................................................................. 6
3 Installation Guide 6
3.1
Mount the Control ....................................................................................................................................... 6
3.2
Select a Motor .............................................................................................................................................. 6
3.3
Select a Speed ............................................................................................................................................. 7
3.4
Configure the Location .............................................................................................................................. 7
3.5
Configure the Operating Mode ................................................................................................................. 7
3.6
Configure the Rotation .............................................................................................................................. 7
3.7
Configure Communications ...................................................................................................................... 7
3.8
Connect User Input/Output ...................................................................................................................... 7
3.8.1
Entry Zone ........................................................................................................................................ 7
3.8.2
Intermediate Zone ......................................................................................................................... 8
3.8.3. Exit Zone………………………………………………………………………………………………………………..8
3.8.4. Slug & Reverse Slug Input Operation……………………………………………………………………….8
3.8.5. Analog Speed Control Input…………………………………………………………………………………….8
3.8.6. Other Modes of Operation……………………………………………………………………………………….8
4. Special Functions 9
4.1 Configuring the Control as a BMC…………………………………..……………………………………………..…..9
4.2 Shunt Input……………………………………………………………………………………………………………………...9
4.3 Search and Rescue………………………………………………………………………………………………………..…9
4.3.1
During Power Up ............................................................................................................................ 9
4.3.2
After Discharge of a Parcel from the Downstream Edge of a Zone ................................... 9
4.3.3
After Removal of a Slug Signal ................................................................................................... 9
4.3.4
After Removal of a Rev Slug Signal ........................................................................................... 9
5 Diagnostics & Troubleshooting 10
5.1
Feedback LEDs .......................................................................................................................................... 10
5.1.1
Fuse LED (Red) ............................................................................................................................. 10
5.1.2
Fault LED (Red) ............................................................................................................................. 10
5.1.3
Motor LED (Amber) ...................................................................................................................... 10
5.1.4
Power LED (Green) ...................................................................................................................... 10
5.2
Firmware Version Display ....................................................................................................................... 10
5.3
6-Wire Modular Cable Orientation ........................................................................................................ 10
5.4
Additional Assistance ............................................................................................................................... 10
6 IMPORTANT Safety & Caution/Warning Information . 11
7 Document Revision History 11
Application Related (ZPA vs ZIP) 12
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