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Unimig KUMJRRW205MIG User Manual

Unimig KUMJRRW205MIG
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Please read and understand this instruction manual carefully
before the installation and operation of this equipment.
OPERATING MANUAL
KUMJRRW205MIG
©
Welding Guns Of Australia PTY LTD 2013
YEARS Warranty
(Power Source)
3
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Unimig KUMJRRW205MIG Specifications

General IconGeneral
BrandUnimig
ModelKUMJRRW205MIG
CategoryWelding System
LanguageEnglish

Summary

Warranty Information

DC MIG/MMA Inverter Overview

Product Overview

Introduction to the RAZORWELD MIG205 multi-function welding machine.

Safety Precautions

Machine Operating Safety

Safety precautions for operating the welding machine.

Health and Environmental Hazards

Hazards from electric shock, fumes, gases, arc rays, fire, and noise.

Cautions and Guidelines

Working Environment Guidelines

Conditions for the welding environment.

Maintenance and Troubleshooting

Procedures for machine maintenance and problem resolution.

Machine Panel Layouts

Front Panel Layout

Identification of controls and indicators on the front panel.

Back Panel Layout

Identification of connections and features on the back panel.

Internal Panel Layout

Identification of internal components of the wire feeder.

MMA (Stick) Welding Setup

MMA (Manual Metal Arc) Welding

MMA (Stick) Welding Fundamentals

Electrode and Current Settings

Selection of electrodes and recommended current ranges.

Welding Technique Parameters

Guidance on arc length, electrode angle, and travel speed.

Material and Joint Preparation

Ensuring materials and joints are properly prepared for welding.

MIG Welding Setup with Gas

Wire Feed Roller Selection

Wire Installation and Setup Guide

MIG Welding Setup Gasless

MIG Torch Liner Installation

MIG Torch Setup for Aluminium Wire

Spool Gun Installation Setup

MIG (Metal Inert Gas) Welding Explained

MIG Welding Transfer Methods

Short Circuit Transfer Technique

Describes the short circuit transfer method in MIG welding.

Basic MIG Welding Techniques

Gun Position and Techniques

Techniques for gun position, travel direction, and work angle.

Basic MIG Welding Parameters

Travel Angle and Work Angle

Guidance on gun angles relative to welding direction and workpiece.

Stick Out Explained

Length of unmelted wire protruding from the contact tip.

Basic MIG Welding Optimization

Travel Speed Optimization

Rate the gun is moved along the weld joint, measured in mm per minute.

MIG Welding Wire and Gas

Wire Types and Sizes

Guidance on selecting appropriate wire types and sizes.

Shielding Gas Selection

Importance and types of shielding gas for MIG welding.

DC TIG Welding Setup

Lift Arc DC TIG Operation

TIG Welding Techniques

Fusion Welding Technique

Melting edges of metal pieces without filler wire.

Filler Wire Technique

Technique for adding filler wire to the weld pool for reinforcement.

Tungsten Electrodes

Tungsten Electrode Types

Description of Thoriated, Ceriated, Lanthanated, Zirconiated types.

Electrode Current Ratings

Current ratings for different tungsten electrode sizes and types.

Tungsten Preparation

Electrode Tip/Flat

Shape of the tungsten electrode tip and its impact on performance.

Electrode Included Angle/Taper - DC Welding

How electrode angle affects arc shape and weld penetration.

SB25 MIG Torch Components

SB25 Contact Tips

List of contact tips for the SB25 MIG torch.

SB25 Tip Holder

Part number and description for the SB25 tip holder.

SB25 Gas Nozzles

Different types of gas nozzles for the SB25 MIG torch.

SB25 Liners

Available liners for the SB25 MIG torch.

SPG20011 Spool Gun Components

SPG200II Contact Tips

Contact tips for the SPG200II Spool Gun.

SPG20011 Gas Diffuser & Nozzle

Gas diffuser and various nozzles for the SPG20011 Spool Gun.

Spool Gun Drive Rollers

Drive rollers for steel and soft wire on the SPG20011.

SR26 Ergo TIG Torch

SR26 TIG Torch Front End Parts

Standard Front End Parts

Standard front end components for the SR26 TIG torch.

Compact Gas Lens Front End Parts

Compact gas lens components for the SR26 TIG torch.

MMA (Stick) Welding Troubleshooting

Arc Initiation and Stability

Troubleshooting no arc, unusual arc characteristics, and distortion.

Weld Appearance and Quality

Addressing porosity, spatter, fusion, and uneven appearance.

Penetration Issues

Resolving lack of penetration and excessive penetration (burn-through).

MIG Welding Troubleshooting

Spatter and Porosity

Addressing excessive spatter and porosity in MIG welding.

Wire Feed Issues

Resolving wire stubbing and other wire feed problems.

Fusion and Penetration

Troubleshooting lack of fusion and penetration issues.

MIG Wire Feed Troubleshooting

No Wire Feed

Steps to take when no wire is feeding during MIG welding.

Inconsistent / Interrupted Wire Feed

Troubleshooting inconsistent or interrupted wire feed.

TIG Welding Troubleshooting

Tungsten and Arc Issues

Troubleshooting tungsten burn-off, contamination, unstable arcs, and arc wander.

Weld Appearance and Quality

Addressing porosity, discoloration, and smoke issues.

TIG Welding Troubleshooting (Continued)

Arc Start Issues

Resolving difficulty in starting or maintaining the DC TIG arc.

Spare Parts Identification - MIG205

Warranty Period Details

Warranty, Returns, and Exchanges

Returns Policy Overview

Guidelines for product returns, inspections, and acceptance.

Australian Consumer Law Rights

Understanding consumer rights regarding product guarantees and failures.

Making a Warranty Claim

Warranty Exclusions

Specific items and conditions not covered by the warranty.

Covered Torch & Consumable Categories

Lists of MIG and TIG torch consumables not covered by warranty.

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