DO NOT start the lift truck in a poorlyDO NOT start the lift truck in a poorly
ventilated space. There is carbon monoxideventilated space. There is carbon monoxide
in the exhaust gas which can be veryin the exhaust gas which can be very
dangerous and potentially fatal.dangerous and potentially fatal.
5.4 Semi5.4 Semi--Annual Maintenance (1000Annual Maintenance (1000
Hours)Hours)
Increase the below content based on monthlyIncrease the below content based on monthly
maintenance.maintenance.
1.1.
Brake oil fluid changeBrake oil fluid change
Park truck on level ground, lower the forks toPark truck on level ground, lower the forks to
the ground and tilt the mast back. Engage thethe ground and tilt the mast back. Engage the
parking brake, put transmission in neutralparking brake, put transmission in neutral
position, and turn off engine.position, and turn off engine.
Remove rubber dustproof cap of oil-drain port,Remove rubber dustproof cap of oil-drain port,
insert tube into oil-drain port and waste oil collectioninsert tube into oil-drain port and waste oil collection
bottle, and loosen oil-drain screw. At the same time,bottle, and loosen oil-drain screw. At the same time,
have another person in truck press brake pedalhave another person in truck press brake pedal
repeatedly. The brake oil should flow from oil-drainrepeatedly. The brake oil should flow from oil-drain
port, watch the liquid level of brake fluid reservoir, addport, watch the liquid level of brake fluid reservoir, add
new oil until the oil from oil-drain port is clean, andnew oil until the oil from oil-drain port is clean, and
then screw down screw of oil-drain port.then screw down screw of oil-drain port.
Have the person in truck depress brake pedal allHave the person in truck depress brake pedal all
the way and hold it there. At the same time, have thethe way and hold it there. At the same time, have the
person at the oil-drain port loosen oil-drain port screw,person at the oil-drain port loosen oil-drain port screw,
and tell the person on truck to release brake pedaland tell the person on truck to release brake pedal
when the brake oil flows out and screw down oil-drainwhen the brake oil flows out and screw down oil-drain
port screw. Repeat above operation several times untilport screw. Repeat above operation several times until
there are no bubbles in the brake oil. Watch the liquidthere are no bubbles in the brake oil. Watch the liquid
level in brake oil reservoir; add new brake oil as thelevel in brake oil reservoir; add new brake oil as the
liquid level is falling.liquid level is falling.
Caltex DOT3Caltex DOT3 or Choice HZY3 brake liquid note addor Choice HZY3 brake liquid note add
after factory.after factory.
!!
CautionCaution
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