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UV Dynamics UVD320E - User Manual

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Installation and Maintenance Manual
READ AND UNDERSTAND ALL
INSTRUCTIONS BEFORE INSTALLING OR
USING THIS PRODUCT
PERFORMANCE
CONSIDERATIONS
The performance of the UVD320E UV disinfection chamber has been
third party validated using accepted bioassay techniques. The
UVD320E is equipped with both visible and audio lamp failure alarms.
For your safety, it is necessary that you determine that the audio
alarm can be heard where you use the water treated by the unit. It is
possible to operate the unit with the lamp disconnected which will
allow you to validate the adequacy of the audio alarm function in your
installation. In order to optimize disinfection performance, you must
only use the unit with water that meets the minimum standard and
replace the UV lamp at recommended intervals. Failure to follow these
guidelines will result in reduced disinfection performance.
UV RADIATION HAZARD
NEVER OPERATE UV LAMP OUTSIDE OF THE UV
DISINFECTION CHAMBER EXPOSURE TO UV LIGHT
CAN RESULT IN EXTREME BURNING OF SKIN AND EYES
Safety instructions Please read
carefully
Danger: Do not plug the unit in if any of the external surfaces or
electrical parts is wet. Condensation on the disinfection chamber is
normal.
Danger: To avoid possible electric shock, special care should be
taken since water may be present near electrical equipment. Unless
referred to in these instructions, do not attempt repairs yourself.
Contact the manufacturer for service advice.
Danger: Do not operate this system if it has a damaged electrical cord
or plug, is malfunctioning, or has been dropped or damaged in any
way.
Caution: Do not use this unit for anything other than its intended
potable water application. The use of attachments not recommended,
approved or sold by the manufacturer/distributor may result in an
unsafe condition.
Caution: Before any cleaning or maintenance, always unplug the unit.
Caution: Protect your unit from freezing. Drain all water from the unit
if freezing temperatures exist.
WATER QUALITY
Your UV disinfection system requires clean water for optimum
performance. You should only operate your unit if the source water
meets the following standards.
INSTALLATION CAUTIONS
Connect your UV unit to a grounded (3 pronged) receptacle (120V,
60HZ) (a GFI is highly recommended) and ensure that the lamp
connector ground wire is connected to the ground stud on the top of
the reactor vessel. Note: Power source for applications outside of
North America must match requirements of the unit (eg. 240V, 50Hz).
UV Dynamics disinfection devices are designed to be installed on
the cold water line only.
The unit must be installed vertically with the lamp connector
pointing upwards the water source should only be connected to the
inlet port on the bottom of the unit. CAUTION: reversing the flow
direction by connecting the water source to the side mounted output
port could result in reduced disinfection performance and improper
operation of the flow regulator.
Install your UV Dynamics disinfection system indoors in a protected
area where the temperature does not fall below 4C. (40F) and the
humidity level is low (to prevent condensation on the chamber). This
unit functions ideally in a temperature range from 9C - 29C. (49
85F)
Use teflon tape on all pipe connections. DO NOT USE ANY
OTHER SEALANT.
If the installation location is subject to frequent power outages,
surges, brown out conditions or electrical storm activity, a surge
protection device should be installed on the AC supply to prevent
damage to the power source.
Do not connect UVDynamics disinfection systems directly to PEX
tubing or other plastic piping. Plastic material will suffer structural
degradation, and possible service failures, when subjected to long-
term UV light exposure. PEX tubing and plastic piping can be
connected directly to the inlet port if it is located on the bottom of
the chamber. All side ports will require the use of a metallic light dam
(16”/40cm section of metallic tubing, street elbow or stainless steel
flex connector suitably bent to prevent direct UV radiation)
Turbidity < 1 NTU
Suspended Solids < 10mg/L
Colour None
Total Iron < 0.3 mg/L
Manganese < 0.05 mg/L
Hardness < 7 gpg
UVD320E
9
Water Disinfection System
System tested and certified by IAPMO against:
NSF/ANSI 61 (materials safety only), NSF/ANSI 372
(lead free compliance),
CSA-B483.1
© COPYRIGHT 2018 UVDynamics - a Castle Circuits Inc. Business Group All RIGHTS RESERVED
UV Dynamics - a Castle Circuits Inc. Business Group
www.uvdynamics.com
315 Neptune Crescent,
London, Ontario, N6M 1A9
phone 800.667.4629 fax 519.452.1701
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Summary

Water Disinfection System

WATER QUALITY

System requires clean water for optimum performance. Source water must meet specific standards.

PERFORMANCE CONSIDERATIONS

Third party validated performance with visible and audio lamp failure alarms. Ensure audio alarms are heard.

UV RADIATION HAZARD

Never operate UV lamp outside the chamber. Exposure can cause extreme skin and eye burning.

Safety instructions

Handle electrical safety, avoid shock, and contact manufacturer for service. Do not operate if damaged.

INSTALLATION CAUTIONS

Cautions for electrical connections, vertical installation, temperature, sealants, power surges, and material compatibility.

Installation Procedure

DISINFECTION PROCEDURE

Procedure for chemically disinfecting plumbing systems using bleach, followed by flushing.

UV POWER SOURCE FEATURES

Normal Operation

Indicates normal operation with the green lamp-on LED illuminated.

Lamp failure

Alarm buzzer and extinguished green LED indicate lamp failure or shutdown. Solenoid valve may close.

Lamp timer operation

Annual timer with 28-day grace period. Buzzer and flashing LED indicate time for lamp change.

Time remaining

Press timer button to count red LED flashes for remaining lamp life in months.

Operating and Maintenance

Ultraviolet lamp replacement

Annual lamp replacement is necessary for effective UV light penetration, regardless of apparent condition.

Replacing the UV lamp and cleaning the quartz sleeve

Step-by-step guide for safely removing, cleaning, and reinstalling the lamp and quartz sleeve.

RESETTING THE LAMP CHANGE TIMER

Procedure to reset the lamp change timer by disconnecting and reconnecting power.

Product Specification UVD320 E

Warranty

Warranty for Replacement Lamps and Parts

One-year warranty on replacement lamps and parts for defects in material and workmanship.

General Conditions and Limitations

Excludes damage from improper use, accidents, or non-compliance. Limits liability to product replacement.

Overview

The UV Dynamics UVD320E is a water disinfection system designed to provide clean water by utilizing ultraviolet (UV) light. This system is third-party validated using accepted bioassay techniques to ensure its performance in disinfecting water. It is certified against NSF/ANSI 61 for materials safety, NSF/ANSI 372 for lead-free compliance, and CSA-B483.1.

Function Description

The primary function of the UVD320E is to disinfect water using UV radiation. Water flows through a chamber where it is exposed to UV light, which inactivates bacteria, viruses, and other microorganisms without the use of chemicals. The system is equipped with both visible and audio lamp failure alarms to alert users if the UV lamp is not functioning correctly. For optimal disinfection, the system requires source water that meets specific quality standards, including low turbidity, suspended solids, and iron content. The UV disinfection process occurs solely within the chamber and does not provide residual disinfection capability, meaning chemical disinfection of the entire plumbing system is necessary prior to initial use.

Usage Features

The UVD320E is designed for continuous operation and should be the final step in a water treatment system. It must be installed indoors in a protected area where temperatures remain between 4°C (40°F) and 29°C (85°F) to prevent condensation and optimize performance. The unit must be installed vertically with the lamp connector pointing upwards, and the water source should connect to the inlet port at the bottom. Reversing the flow direction can reduce disinfection performance.

The system includes a microprocessor-controlled UV power source with both audio and visual alarm indicators. During normal operation, a green "lamp-on" LED is illuminated. In case of a lamp failure or abnormal operating conditions, the alarm buzzer will sound, and the green LED will extinguish. If a solenoid valve is connected, it will terminate water flow upon lamp failure.

The power source also features an integral annual lamp change reminder timer. This timer runs for approximately one year, after which the lamp change reminder LED will flash, and the buzzer will sound, indicating a 28-day grace period. During this grace period, the buzzer can be silenced for seven-day intervals by pressing the timer button, up to a maximum of four times. After the grace period, the red timer LED will illuminate continuously, and the buzzer will sound, indicating that lamp replacement is due. The UV lamp continues to operate in this alarm mode, and the solenoid valve drive remains enabled. The remaining lamp life can be checked by pressing the timer button and counting the number of red timer LED flashes.

The system is designed to shut down if the AC input voltage falls outside operating limits. If a lamp failure alarm is active due to out-of-limit AC power, unplugging the unit for 15 seconds and reconnecting it will allow the unit to re-ignite and operate normally.

Maintenance Features

Regular maintenance is crucial for the UVD320E's optimal performance. The UV lamp needs to be replaced annually, regardless of its apparent condition, as its UV light penetration may fall below the prescribed safety level after approximately one year of continuous operation. When replacing the lamp, it is important to handle it by its ends or with soft gloves to avoid touching the lamp or quartz sleeve with bare fingers.

The quartz sleeve, which encases the UV lamp, also requires cleaning. It should be removed carefully, as it is fragile and can be easily chipped or broken. Cleaning the quartz sleeve with a vinegar solution or a readily available scale removal product (e.g., Limeaway, CLR) is recommended. If the "O" ring appears damaged during this process, it should be replaced.

After periods of not using the water supply for more than 2-3 days, it is recommended to open all faucets and flush plumbing lines for a minute or two. The unit must be protected from freezing, and all water should be drained if freezing temperatures are anticipated.

To reset the lamp change reminder timer, the UV power source must be disconnected from the AC supply for 15 seconds, then reconnected with the timer button depressed. A solid three-second beep will confirm a successful reset. This reset procedure is only possible when the timer is in the grace or lamp change alarm mode. Special instructions are provided with replacement lamps for resetting the timer prematurely due to early lamp failure.

Prior to initial service, all household plumbing lines should be chemically disinfected. This involves removing the 5-micron sediment filter cartridge, adding 250ml-500ml (1-2 cups) of standard 5.25% unscented chlorine bleach to the empty filter housing, and then reinstalling it. After allowing the bleach solution to sit for 30 minutes, the sediment filter cartridge should be reinstalled, and the system thoroughly flushed at all fixtures and appliances. If the hot water heater has been used with untreated hard water or water with excessive iron/manganese, a thorough flushing of the hot water tank is recommended to eliminate oxidized materials before introducing chlorine.

UV Dynamics UVD320E Specifications

General IconGeneral
ModelUVD320E
CategoryWater Filtration Systems
Operating Temperature36-104°F (2-40°C)
Lamp Life9000 hours
ApplicationResidential and Commercial Water Disinfection
UV Lamp TypeLow-pressure mercury vapor
Power Supply50-60Hz
UV Dose30 mJ/cm²
Warranty1 year on lamps and sensors