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Vaillant TURBOmax Plus 824/2 E - User Manual

Vaillant TURBOmax Plus 824/2 E
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INSTRUCTIONS FOR USE
TURBOmax Plus 824/2 E, 828/2 E
THERMOcompact 615/2 E, 620/2 E, 624/2 E, 628/2 E
The code of practice for the installation,
commissioning & servicing of central heating systems
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Summary

General Information

For Your Information

Provides an overview of Vaillant boilers, their functions, and contact information for questions.

Key to Symbols

Explains the meaning of important symbols like "Important Note" and "Required Step".

Liability Statement

States that Vaillant accepts no liability for damage due to failure to observe instructions.

Specified Use Guidelines

Defines the intended use of the boilers for central heating and hot water supply systems.

EC Designation Compliance

Explains the EC designation and compliance with relevant directives for gas appliances and efficiency.

Safety Instructions

Setup and Adjustments

Details that installation and adjustment must be done by competent persons according to regulations.

Gas Leak Safety Procedures

Provides immediate actions to take if a gas leak is suspected, emphasizing safety precautions.

Boiler Modification Restrictions

Lists components that must not be modified to maintain operational safety.

Flammable Material Precautions

Warns against storing explosive or flammable materials near the appliance.

Annual Boiler Inspection

Recommends annual servicing and suggests signing a service agreement.

Factory Guarantee

Understanding Your Guarantee

States Vaillant's commitment to rectify manufacturing defects within 24 months of installation.

Guarantee Registration Process

Explains how to register the guarantee by completing and returning the registration card.

Getting Immediate Assistance

Advises contacting the installer first for faults, then Vaillant Service Solutions.

Operation

Control Panel and Operating Elements

Details the location and function of controls for TURBOmax Plus and THERMOcompact models.

Boiler Display and Indicator Lights

Explains the meaning of various indicator lights and the boiler display for normal and fault conditions.

Pre-Operation Checks

Lists essential checks, including opening service valves and ensuring water supply, before initial operation.

Checking System Water Pressure

Instructs on checking the system pressure via the gauge and how to refill if necessary.

Domestic Hot Water Settings (TURBOmax Plus)

Explains how to set the maximum domestic hot water temperature control on the TURBOmax Plus.

Warmstart Operation (TURBOmax Plus)

Details how to activate and deactivate the warmstart facility for instant hot water.

Drawing Hot Water (TURBOmax Plus)

Describes the process of obtaining hot water by opening a tap and how the boiler responds.

Central Heating Temperature Control

Guides on adjusting the radiator temperature control for different seasons.

External Heating Controls Integration

Advises on setting room thermostats and thermostatic radiator valves.

Boiler Fault Reset Procedures

Explains how to reset the boiler after a lockout or fault, including fault codes.

Turning Off Heating (TURBOmax Plus)

Details how to turn off central heating only (summer mode) on the TURBOmax Plus.

Turning Off Unit Temporarily (TURBOmax Plus)

Explains how to turn the entire unit off for short periods on the TURBOmax Plus.

Turning Off Heating (THERMOcompact)

Explains how to turn off central heating only on the THERMOcompact model.

Turning Off Unit Temporarily (THERMOcompact)

Explains how to turn the entire unit off for short periods on the THERMOcompact model.

Boiler Care and Frost Protection

Provides cleaning instructions, recommends servicing, and explains frost protection features.

Troubleshooting Boiler Issues

Lists common issues and checks for when the boiler fails to operate or has heating problems.

Interpreting Boiler Status Codes

Explains how to view status codes on the display for maintenance and service work.

Summary

General Information

For Your Information

Provides an overview of Vaillant boilers, their functions, and contact information for questions.

Key to Symbols

Explains the meaning of important symbols like "Important Note" and "Required Step".

Liability Statement

States that Vaillant accepts no liability for damage due to failure to observe instructions.

Specified Use Guidelines

Defines the intended use of the boilers for central heating and hot water supply systems.

EC Designation Compliance

Explains the EC designation and compliance with relevant directives for gas appliances and efficiency.

Safety Instructions

Setup and Adjustments

Details that installation and adjustment must be done by competent persons according to regulations.

Gas Leak Safety Procedures

Provides immediate actions to take if a gas leak is suspected, emphasizing safety precautions.

Boiler Modification Restrictions

Lists components that must not be modified to maintain operational safety.

Flammable Material Precautions

Warns against storing explosive or flammable materials near the appliance.

Annual Boiler Inspection

Recommends annual servicing and suggests signing a service agreement.

Factory Guarantee

Understanding Your Guarantee

States Vaillant's commitment to rectify manufacturing defects within 24 months of installation.

Guarantee Registration Process

Explains how to register the guarantee by completing and returning the registration card.

Getting Immediate Assistance

Advises contacting the installer first for faults, then Vaillant Service Solutions.

Operation

Control Panel and Operating Elements

Details the location and function of controls for TURBOmax Plus and THERMOcompact models.

Boiler Display and Indicator Lights

Explains the meaning of various indicator lights and the boiler display for normal and fault conditions.

Pre-Operation Checks

Lists essential checks, including opening service valves and ensuring water supply, before initial operation.

Checking System Water Pressure

Instructs on checking the system pressure via the gauge and how to refill if necessary.

Domestic Hot Water Settings (TURBOmax Plus)

Explains how to set the maximum domestic hot water temperature control on the TURBOmax Plus.

Warmstart Operation (TURBOmax Plus)

Details how to activate and deactivate the warmstart facility for instant hot water.

Drawing Hot Water (TURBOmax Plus)

Describes the process of obtaining hot water by opening a tap and how the boiler responds.

Central Heating Temperature Control

Guides on adjusting the radiator temperature control for different seasons.

External Heating Controls Integration

Advises on setting room thermostats and thermostatic radiator valves.

Boiler Fault Reset Procedures

Explains how to reset the boiler after a lockout or fault, including fault codes.

Turning Off Heating (TURBOmax Plus)

Details how to turn off central heating only (summer mode) on the TURBOmax Plus.

Turning Off Unit Temporarily (TURBOmax Plus)

Explains how to turn the entire unit off for short periods on the TURBOmax Plus.

Turning Off Heating (THERMOcompact)

Explains how to turn off central heating only on the THERMOcompact model.

Turning Off Unit Temporarily (THERMOcompact)

Explains how to turn the entire unit off for short periods on the THERMOcompact model.

Boiler Care and Frost Protection

Provides cleaning instructions, recommends servicing, and explains frost protection features.

Troubleshooting Boiler Issues

Lists common issues and checks for when the boiler fails to operate or has heating problems.

Interpreting Boiler Status Codes

Explains how to view status codes on the display for maintenance and service work.

Overview

This document provides instructions for the Vaillant TURBOmax Plus 824/2 E, 828/2 E, and THERMOcompact 615/2 E, 620/2 E, 624/2 E, 628/2 E boilers, covering their operation, safety, and maintenance.

Function Description

The Vaillant TURBOmax Plus and THERMOcompact boilers are designed for use in central heating and hot water supply systems. They are built to meet the latest technical specifications and safety regulations, ensuring reliable and efficient performance.

The TURBOmax Plus model offers both central heating and instantaneous domestic hot water. It automatically supplies hot water whenever a tap is opened and adjusts its operation to meet both heating and hot water demands in the most economical way. This boiler maintains an internal temperature of approximately 40°C when the warmstart system is activated, providing hot water almost instantly. When the warmstart is off, a short delay may occur before hot water is delivered.

The THERMOcompact model provides central heating and domestic hot water when integrated with a separate indirect hot water cylinder. Unlike the TURBOmax Plus, it does not offer instantaneous hot water directly from the boiler but relies on the external cylinder for hot water storage and supply.

Both boiler types feature an advanced multi-function display that shows the water temperature in the boiler circuit during normal operation. In case of a fault, the display will show a specific fault code, aiding in troubleshooting. The boilers are equipped with a frost protection function that automatically activates if the heating water temperature drops below 5°C, heating the boiler circuit to approximately 30°C to prevent freezing. This function, however, requires the main switch to be in the "ON" position and the boiler to be connected to the electrical supply.

An anti-cycling economiser control is incorporated into both models to prevent energy-wasteful ON and OFF operation during central heating mode, ensuring more efficient use of energy.

Usage Features

To operate the boiler, users first need to ensure that the cold water service valve, heating flow and return service valves, and the gas service valve are open. The pressure gauge on the boiler indicates the water content in the system, which should be within the green band (1 to 1.5 bar). If the pressure falls below 0.8 bar when cold, the system needs refilling.

The main ON/OFF control allows users to switch the boiler on or off. When turned to the "I" position, the boiler is active.

For TURBOmax Plus users, the domestic hot water temperature can be adjusted using a dedicated control knob. Turning it clockwise increases the temperature, while turning it anti-clockwise decreases it. For normal use, the one o'clock position is recommended. In hard water areas, it's advised not to set the control knob above the mid (12 o'clock) position to prevent excessive scale formation. The warmstart function, unique to TURBOmax Plus, can be activated by turning the hot water temperature control knob all the way to the right for a short time until the green indicator light illuminates. To deactivate it, turn the knob all the way to the left.

For central heating, the maximum radiator temperature control knob adjusts the heating supply temperature. Recommended settings vary with the season: left for spring/autumn, middle for mild winter, and right for cold winter. External controls like room thermostats and thermostatic radiator valves should be set according to their specific instructions. The boiler will then operate automatically to provide central heating.

In the event of a "Lock out" fault (indicated by a red light and fault code F.28 or F.29), users can attempt to reset the appliance by pressing the "Reset" button for approximately 1 second. If the boiler repeatedly shuts off after three attempts, professional assistance is required. A fault code F.22 indicates insufficient water in the system, requiring refilling before the boiler can resume operation.

To turn off central heating only (summer mode) on a TURBOmax Plus, the maximum radiator temperature control knob should be turned all the way to the left. The boiler will still provide domestic hot water. To turn off both central heating and hot water for short periods, the main ON/OFF control should be set to "0". For longer periods or when there is no risk of frost, it is recommended to also turn off the gas supply, cold water service valve, and electrical supply.

For THERMOcompact users, turning off central heating involves turning the maximum radiator temperature control knob all the way to the left. It's important not to turn off the THERMOcompact boiler if a hot water cylinder is incorporated and hot water is still needed. To turn off the boiler for short periods, the main ON/OFF control should be set to "0".

The boiler display also provides status codes (e.g., S.00 for "No heating required," S.04 for "Burner ignited," S.34 for "Frost protection mode") which can be accessed by pressing the "i" information button. These codes are useful for understanding the boiler's current operational state, especially during maintenance.

Maintenance Features

Regular maintenance is crucial for the longevity and efficient operation of the boiler. The outer casing should be cleaned with a damp cloth and mild soap, avoiding abrasive or solvent cleaning agents that could damage the plastic fittings or case.

An annual service by a competent person is strongly recommended. Users can arrange this with their service agent or Vaillant Ltd. The Benchmark Log Book, completed by the installer, should be handed to the user and contains important information about the boiler's installation and commissioning.

In case of a gas smell or suspected leak, immediate safety measures include turning off the boiler, avoiding electrical switches, refraining from smoking, turning off the gas supply at the meter, ventilating the room, and contacting the gas supplier or a competent person.

No modifications should be made to the boiler, gas, water, or electrical supply, flue system, safety valve, or any structural changes around the appliance that could affect its operational safety.

For troubleshooting, if the boiler fails to operate, users should check if the gas and water supplies are on, if there is enough water in the heating system, if the electrical supply is on, if the main ON/OFF control is in the "ON" position, and if the burner lock-out indicator light is illuminated. If hot water operates but central heating does not (TURBOmax Plus only), users should check if heating is turned on and if all external heating controls are active. If problems persist, contacting the installer or Vaillant Service Solutions is advised, quoting any displayed fault codes.

Vaillant TURBOmax Plus 824/2 E Specifications

General IconGeneral
Boiler TypeCondensing
MountingWall-mounted
Fuel TypeGas
FuelNatural Gas
Output (kW)24 kW
DHW Output24 kW
Weight37 kg
Warranty2 years
Dimensions (H x W x D)720mm x 440mm x 338mm
Central Heating Flow Temperature Range30 - 80 °C

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