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Vaillant TURBOmax VUW 242/1 E - User Manual

Vaillant TURBOmax VUW 242/1 E
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TURBOmax VUW 242/1 E
TURBOmax VUW 282/1 E
Wall hung room sealed fan assisted
combination boilers
INSTRUCTIONS FOR INSTALLATION AND SERVICING
HEATING, CONTROLS, HOT WATER.

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Summary

Introduction to the TURBOmax Boiler

Boiler Installation and Servicing Requirements

Emphasizes installation and servicing by competent persons according to regulations.

TURBOmax Boiler Specifications

Technical Data Overview

Detailed technical specifications including heat input, flow rates, pressures, and electrical data.

General Requirements for Boiler Installation

Electrical Supply and Connection

Mandates 230V, 50Hz supply, earthing, and isolation via fused plug or switch.

Boiler Installation Sequence

Mounting the Boiler on the Wall

Step-by-step instructions for lifting and securing the boiler onto the hanging bracket.

Electrical Installation Requirements

Covers general electrical safety, compliance with BS7671, and mains connection.

Connecting to the Mains Supply

Step-by-step guide for connecting the power cord, earth wire, and terminals.

Commissioning the TURBOmax Boiler

Preliminary Electrical and Gas Checks

Ensures electrical safety and proper gas supply installation before initial operation.

Filling and Venting the Heating System

Guides the process of filling the central heating system and releasing trapped air.

Initial Boiler Lighting Procedure

Step-by-step guide for the first ignition and operation of the boiler.

Adjusting Central Heating Output (Range Rating)

Instructions on how to adjust the central heating output range using a potentiometer.

Functional Checks Using Indicator Lights

Utilizing indicator lights to verify correct operation of DHW and central heating modes.

Boiler Servicing Procedures

Initial Inspection Before Servicing

Pre-service checks including flue, pipework, electricals, and air supply.

Routine Maintenance Tasks

Detailed steps for routine servicing, including removing covers and inspecting components.

Re-commissioning the Boiler Post-Service

Steps for reassembling and recommissioning the boiler after maintenance.

Parts Replacement Procedures

Initial Preparation for Part Replacement

Essential safety and preparation steps before starting any component replacement.

Turning Off and Draining the Boiler

Procedures for isolating the boiler and releasing system pressure and water.

Replacing the Gas Valve

Steps for removing and replacing the boiler's gas valve.

Removing Printed Circuit Boards (PCBs)

Instructions for removing control and switch boards from the boiler.

Replacement of Switch and Control Boards

Steps for replacing switch and control boards.

Fault Finding Guide

Introduction to Diagnostic Indicators

Explains the function of the boiler's diagnostic indicator lights for fault identification.

Logical Fault Finding Procedure

A systematic guide to diagnosing and resolving boiler malfunctions.

Preliminary Fault Finding Checks

Essential initial checks including electrical safety, gas supply, and system water.

Troubleshooting Electrical Supply and Fuses

Flow chart for diagnosing issues related to electrical supply, fuses, and the power indicator.

Troubleshooting Controls and Overheat Thermostat

Flow chart for diagnosing problems with main controls, overheat thermostat, and fuses.

Troubleshooting Central Heating Controls

Flow chart for diagnosing issues with central heating controls and external inputs.

Troubleshooting Pump Operation

Flow chart for diagnosing and resolving issues with the boiler's circulating pump.

Troubleshooting Fan and Flue Gas System

Flow chart for diagnosing problems with the fan, flue system, and air pressure switch.

Troubleshooting Differential Pressure Switch

Flow chart for diagnosing issues with the differential pressure switch operation.

Troubleshooting Ignition and Gas System

Flow chart for diagnosing problems with ignition, gas supply, and flame supervision.

Troubleshooting Burner and Modulation

Flow chart for diagnosing burner operation, modulation, and flame issues.

Troubleshooting DHW Operation

Flow chart for diagnosing problems with domestic hot water production.

Electrical Diagrams

Supplementary LPG Information

Vaillant TURBOmax VUW 242/1 E Specifications

General IconGeneral
BrandVaillant
ModelTURBOmax VUW 242/1 E
CategoryClock
LanguageEnglish

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