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Vaillant TURBOmax VUW 282/1 E - User Manual

Vaillant TURBOmax VUW 282/1 E
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TURBOmax VUW 242/1 E
TURBOmax VUW 282/1 E
Wall hung room sealed fan assisted
combination boilers
INSTRUCTIONS FOR INSTALLATION AND SERVICING
HEATING, CONTROLS, HOT WATER.

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Summary

Introduction

Boiler specification

Technical data

Provides detailed technical specifications for both VUW 242/1 E and VUW 282/1 E models.

Dimensions

Details physical dimensions and connection sizes for the boiler in millimeters.

Boiler connections

Illustrates and lists the various pipe and gas connections on the boiler.

Function diagram

Diagram showing internal components and their functions with numbered labels.

General requirements

Related documents

Lists relevant regulations, standards, and publications for boiler installation.

Boiler location

Guidance on selecting a suitable location for the boiler, considering space and safety.

Gas supply

Details requirements for ensuring an adequate and safe gas supply to the boiler.

Flue system

Information on standard and alternative flue systems, extensions, and bends.

Flue Termination

Specifies minimum distances for flue terminal positioning to ensure safe dispersion.

Air supply

Discusses air supply requirements, noting it's not needed for high-efficiency appliances.

Electricity supply

Details electrical supply requirements, including voltage, frequency, and earthing.

Guide to system requirements

Recommendations for water circulation systems, pipework insulation, and draining taps.

Water circulation system

Recommendations for water circulation systems, pipework insulation, and draining taps.

Filling and make up

Explains the procedure for filling the heating system with water and releasing air.

Pressure relief valve

Details the pressure relief valve, its setting, and discharge pipe requirements.

Pressure and temperature gauge

Information on the factory-fitted gauge for monitoring system pressure and temperature.

Expansion vessel

Details the incorporated expansion vessel and sizing for additional vessels.

Circulating pump

Notes the inclusion of a built-in circulating pump and its available head.

System by-pass

States that an automatic bypass is included, negating the need for an external one.

Venting

Mentions the automatic air vent and provision for manual venting.

DHW expansion vessel accessory

Describes an optional DHW expansion vessel kit and when it should be fitted.

Boiler installation sequence

General

Details general mounting requirements and minimum clearances for installation and servicing.

Boiler delivery

Describes how the boiler is delivered and its packaging contents.

Installation accessories

Lists standard and optional accessories available for the TURBOmax boilers.

Unpack the boiler (fig. 11)

Instructions for unpacking the boiler and identifying its contents.

Preparation of boiler location

Guide on selecting the boiler position, referencing Section 3.2 for details.

Select position of boiler.

Guide on selecting the boiler position, referencing Section 3.2 for details.

Using the boiler template (fig. 12)

Instructions on how to use the installation template for marking and drilling holes.

Fitting the boiler hanging bracket.

Guidance on securely fitting the boiler hanging bracket to the wall.

Installing the flue system

Instruction to refer to separate guide for flue system installation.

Mounting the boiler

Steps for preparing the boiler before mounting, including removing covers and caps.

Preparation

Steps for preparing the boiler before mounting, including removing covers and caps.

Fitting the boiler (fig. 13)

Instructions for lifting and lowering the boiler onto the hanging bracket.

Pipework connections (fig. 14)

Procedure for flushing and connecting central heating flow and return pipes.

Central heating flow and return

Procedure for flushing and connecting central heating flow and return pipes.

Gas supply

Details on connecting the gas supply pipe to the boiler using the service valve.

Connecting the flue assembly to the boiler

Instructions for connecting the flue system, including flue restrictor use.

Horizontal Flue

Specific steps for connecting a horizontal flue assembly, including clamp usage.

Vertical Flue

Specific steps for connecting a vertical flue assembly, including sleeve and clamp usage.

Electrical installation

Outlines general requirements for electrical work, compliance, and connection methods.

General electrical requirements

Outlines general requirements for electrical work, compliance, and connection methods.

Connecting to mains supply

Step-by-step guide for connecting the power supply cord to the boiler terminals.

Controls

Explains connections for external controls like time switches and room thermostats.

External electrical controls

Explains connections for external controls like time switches and room thermostats.

Connection of external electrical controls

Details connections for external time switches and the boiler terminal strip.

Connection details for programmable thermostat and boiler terminal strip (refer to fig. 29).

Shows connections for programmable thermostats and the boiler terminal strip.

Connection details for external time switches and boiler terminal strip (refer to fig 29 a).

Details connections for external time switches and the boiler terminal strip.

Vaillant optional Plug-in timer Accessories

References instructions for connecting optional Vaillant plug-in timer accessories.

Thermostatic radiator valves

Notes the built-in bypass valve and recommends TRVs with programmable controls.

Circulating pump

Confirms the pump is built-in, pre-wired, and has an automatic overrun.

Anti-cycling economiser control

Explains the anti-cycling control that prevents short cycling of the boiler.

Frost protection

Describes the internal frost thermostat and the need for external protection.

Commissioning

Preliminary electrical checks

Checks to be performed on the electrical installation before commissioning.

Gas supply

Ensuring gas supply is inspected, tested for soundness, and purged.

Water supply

Procedure for opening water taps, turning on supply, and purging air from hot water pipes.

Filling the heating system

Details the method for filling the primary circuit and heating system with water.

Initial system flush (cold)

Instructions for flushing the heating system cold, draining, and refilling.

Initial lighting

Step-by-step guide for the initial lighting of the boiler for central heating and hot water.

Gas inlet working pressure

Procedure for checking and setting the gas inlet working pressure using a U gauge.

Main burner pressure

Instructions for checking the main burner pressure against factory settings.

Adjusting the central heating output (range rating)

Guide on how to range rate the boiler's central heating output if desired.

Functional Checks

Explains the role of diagnostic indicator lights for checking boiler status.

Introduction

Explains the role of diagnostic indicator lights for checking boiler status.

Functional check of domestic hot water

Procedure for checking DHW operation using indicator lights.

Functional check of central heating

Procedure for checking central heating operation using indicator lights.

Checking flame supervision device

Procedure to check the flame supervision device's functionality.

Final system flush (hot)

Instructions for flushing the system hot, draining, refilling, and checking pressure.

Fitting case

Steps for attaching the top and bottom door panels to complete the boiler casing.

Hand over to user

Guidance on setting controls, instructing the user, and recommending service agreements.

Servicing

Initial Inspection

Initial checks required before commencing any servicing or maintenance work.

Routine maintenance

Common maintenance tasks including component inspection and removal.

Remove front case

Instructions for removing the boiler's front casing and top panel.

Turn off the boiler (fig. 45)

Steps to isolate electrical supply and turn off gas and water service valves.

Remove combustion chamber front cover (fig. 44)

Procedure for removing the combustion chamber front cover.

Inspect main heat exchanger

Guidance on removing and inspecting the main heat exchanger for deposits.

Inspect burner

Instructions for inspecting the burner and its ignition/monitoring electrodes.

Check central heating expansion vessel

Procedure for checking the central heating expansion vessel's charge pressure.

Re-commissioning the boiler

Steps for refitting covers, checking connections, and performing functional tests after maintenance.

Parts replacement

Initial preparation

Essential preparation steps to follow before replacing components.

Turning off the boiler (fig. 50)

Steps to isolate electrical supply and turn off gas and water service valves.

Releasing CH water pressure and draining the boiler (fig. 50)

Procedure for releasing water pressure and draining the boiler.

Removal of front casing

Instructions for removing the boiler's front casing and associated panels.

Door (fig. 52)

Instructions for removing the boiler's bottom door panel.

Top panel (fig. 53)

Instructions for removing the boiler's top panel.

Bottom cover plate (fig. 51)

Instructions for removing the boiler's bottom cover plate.

Reassembly

Instructions for reassembling the front casing in reverse order.

Removal of side casings

Steps for removing the boiler's side casings.

Removal of combustion chamber cover (fig. 54).

Procedure for removing the combustion chamber cover.

Lower front control panel (fig. 54)

Instructions for removing the lower front control panel.

Removal of heat exchanger front panel.

Procedure for removing the heat exchanger front panel.

Replacement of fan (fig. 55)

Step-by-step guide for replacing the fan, including electrical checks.

Replacement of air pressure switch (fig. 56)

Instructions for replacing the air pressure switch, including air tube reconnection.

Replacement of burner

Guide for replacing the burner, including checks after installation.

Replacement of electrodes

Instructions for replacing ignition and flame sensing electrodes.

Replacement of NTC temperature sensor

Details for replacing the NTC sensor, advising checks before replacement.

Replacement of gas valve

Procedure for replacing the gas valve, including burner pressure and gas joint checks.

Replacement of modulating regulator

Instructions for replacing the modulating regulator on the gas valve.

Replacement of main heat exchanger

Steps for removing and replacing the main heat exchanger.

Replacement of CH expansion vessel

Procedure for replacing the CH expansion vessel based on flue configuration.

Replacement of transformer

Instructions for replacing the main transformer, including electrical checks.

Replacement of overheat thermostat

Procedure for replacing the overheat thermostat, including electrical checks.

Replacement of pump

Steps for replacing the pump, including draining and electrical checks.

Replacement of automatic air release

Instructions for replacing the automatic air release components.

Replacement of automatic bypass

Procedure for replacing the automatic bypass, including pipework and wiring.

Replacement of diverter valve

Steps for replacing the diverter valve, including pipe and electrical connections.

Replacement of water section diaphragm (fig. 72).

Procedure for replacing the water section diaphragm.

Replacement of pressure and temperature gauge

Instructions for replacing the pressure and temperature gauge.

Replacement of differential pressure switch

Procedure for replacing the differential pressure switch.

Replacement of DHW microswitch.

Steps for replacing the DHW microswitch.

Replacement of DHW heat exchanger

Procedure for replacing the DHW heat exchanger, including pipe disconnections.

Removal of printed circuit boards (PCBs)

Steps for removing PCBs, including diagnosing the need for replacement.

Replacement of switch and control boards

Detailed instructions for replacing switch and control boards.

Fault finding

Introduction

Overview of diagnostic indicator lights for fault finding.

Logical fault finding procedure

Steps to follow for systematic fault diagnosis.

Preliminary Checks

Essential checks to perform before using the fault finding guide.

Procedure

General procedure for fault finding, starting with central heating checks.

Sheet A: Check electrical supply and appliance fuses

Flowchart for checking electrical supply, fuses, and indicators.

Sheet B: Check main on;off control and fuses

Flowchart for checking main controls, overheat thermostat, and fuses.

Sheet C: Check Central Heating control and external controls

Flowchart for diagnosing issues with central heating controls and external devices.

Sheet D: Check operation of pump

Flowchart to diagnose issues related to the boiler's circulating pump.

Sheet E: Check fan;flue gas system

Flowchart for troubleshooting the fan and flue gas system.

Sheet F: Check differential pressure switch

Flowchart for diagnosing the differential pressure switch and related components.

Sheet G: Check ignition system and gas section

Flowchart for diagnosing ignition system and gas supply issues.

Sheet H: Check burner and modulation

Flowchart for troubleshooting burner operation and modulation issues.

Sheet J: Check DHW operation

Flowchart for diagnosing domestic hot water operation issues.

Electrical diagrams

Functional Flow diagram: VUW 242;1 E, 282;1 E

Diagram illustrating the flow of electrical signals through the boiler's components.

Wiring diagram: VUW 242;1 E, 282;1 E

Detailed wiring diagram showing connections between all boiler components.

Schematic appliance circuit diagram: VUW 242;1 E, 282;1 E

Schematic circuit diagram showing functional relationships of boiler components.

Short parts list

Supplementary information for TURBOmax

L.P.G. Appliances:

Information specific to LPG versions of the TURBOmax boilers.

Technical Data

Provides technical data for LPG appliances, including jet sizes and gas consumption.

Summary

Introduction

Boiler specification

Technical data

Provides detailed technical specifications for both VUW 242/1 E and VUW 282/1 E models.

Dimensions

Details physical dimensions and connection sizes for the boiler in millimeters.

Boiler connections

Illustrates and lists the various pipe and gas connections on the boiler.

Function diagram

Diagram showing internal components and their functions with numbered labels.

General requirements

Related documents

Lists relevant regulations, standards, and publications for boiler installation.

Boiler location

Guidance on selecting a suitable location for the boiler, considering space and safety.

Gas supply

Details requirements for ensuring an adequate and safe gas supply to the boiler.

Flue system

Information on standard and alternative flue systems, extensions, and bends.

Flue Termination

Specifies minimum distances for flue terminal positioning to ensure safe dispersion.

Air supply

Discusses air supply requirements, noting it's not needed for high-efficiency appliances.

Electricity supply

Details electrical supply requirements, including voltage, frequency, and earthing.

Guide to system requirements

Recommendations for water circulation systems, pipework insulation, and draining taps.

Water circulation system

Recommendations for water circulation systems, pipework insulation, and draining taps.

Filling and make up

Explains the procedure for filling the heating system with water and releasing air.

Pressure relief valve

Details the pressure relief valve, its setting, and discharge pipe requirements.

Pressure and temperature gauge

Information on the factory-fitted gauge for monitoring system pressure and temperature.

Expansion vessel

Details the incorporated expansion vessel and sizing for additional vessels.

Circulating pump

Notes the inclusion of a built-in circulating pump and its available head.

System by-pass

States that an automatic bypass is included, negating the need for an external one.

Venting

Mentions the automatic air vent and provision for manual venting.

DHW expansion vessel accessory

Describes an optional DHW expansion vessel kit and when it should be fitted.

Boiler installation sequence

General

Details general mounting requirements and minimum clearances for installation and servicing.

Boiler delivery

Describes how the boiler is delivered and its packaging contents.

Installation accessories

Lists standard and optional accessories available for the TURBOmax boilers.

Unpack the boiler (fig. 11)

Instructions for unpacking the boiler and identifying its contents.

Preparation of boiler location

Guide on selecting the boiler position, referencing Section 3.2 for details.

Select position of boiler.

Guide on selecting the boiler position, referencing Section 3.2 for details.

Using the boiler template (fig. 12)

Instructions on how to use the installation template for marking and drilling holes.

Fitting the boiler hanging bracket.

Guidance on securely fitting the boiler hanging bracket to the wall.

Installing the flue system

Instruction to refer to separate guide for flue system installation.

Mounting the boiler

Steps for preparing the boiler before mounting, including removing covers and caps.

Preparation

Steps for preparing the boiler before mounting, including removing covers and caps.

Fitting the boiler (fig. 13)

Instructions for lifting and lowering the boiler onto the hanging bracket.

Pipework connections (fig. 14)

Procedure for flushing and connecting central heating flow and return pipes.

Central heating flow and return

Procedure for flushing and connecting central heating flow and return pipes.

Gas supply

Details on connecting the gas supply pipe to the boiler using the service valve.

Connecting the flue assembly to the boiler

Instructions for connecting the flue system, including flue restrictor use.

Horizontal Flue

Specific steps for connecting a horizontal flue assembly, including clamp usage.

Vertical Flue

Specific steps for connecting a vertical flue assembly, including sleeve and clamp usage.

Electrical installation

Outlines general requirements for electrical work, compliance, and connection methods.

General electrical requirements

Outlines general requirements for electrical work, compliance, and connection methods.

Connecting to mains supply

Step-by-step guide for connecting the power supply cord to the boiler terminals.

Controls

Explains connections for external controls like time switches and room thermostats.

External electrical controls

Explains connections for external controls like time switches and room thermostats.

Connection of external electrical controls

Details connections for external time switches and the boiler terminal strip.

Connection details for programmable thermostat and boiler terminal strip (refer to fig. 29).

Shows connections for programmable thermostats and the boiler terminal strip.

Connection details for external time switches and boiler terminal strip (refer to fig 29 a).

Details connections for external time switches and the boiler terminal strip.

Vaillant optional Plug-in timer Accessories

References instructions for connecting optional Vaillant plug-in timer accessories.

Thermostatic radiator valves

Notes the built-in bypass valve and recommends TRVs with programmable controls.

Circulating pump

Confirms the pump is built-in, pre-wired, and has an automatic overrun.

Anti-cycling economiser control

Explains the anti-cycling control that prevents short cycling of the boiler.

Frost protection

Describes the internal frost thermostat and the need for external protection.

Commissioning

Preliminary electrical checks

Checks to be performed on the electrical installation before commissioning.

Gas supply

Ensuring gas supply is inspected, tested for soundness, and purged.

Water supply

Procedure for opening water taps, turning on supply, and purging air from hot water pipes.

Filling the heating system

Details the method for filling the primary circuit and heating system with water.

Initial system flush (cold)

Instructions for flushing the heating system cold, draining, and refilling.

Initial lighting

Step-by-step guide for the initial lighting of the boiler for central heating and hot water.

Gas inlet working pressure

Procedure for checking and setting the gas inlet working pressure using a U gauge.

Main burner pressure

Instructions for checking the main burner pressure against factory settings.

Adjusting the central heating output (range rating)

Guide on how to range rate the boiler's central heating output if desired.

Functional Checks

Explains the role of diagnostic indicator lights for checking boiler status.

Introduction

Explains the role of diagnostic indicator lights for checking boiler status.

Functional check of domestic hot water

Procedure for checking DHW operation using indicator lights.

Functional check of central heating

Procedure for checking central heating operation using indicator lights.

Checking flame supervision device

Procedure to check the flame supervision device's functionality.

Final system flush (hot)

Instructions for flushing the system hot, draining, refilling, and checking pressure.

Fitting case

Steps for attaching the top and bottom door panels to complete the boiler casing.

Hand over to user

Guidance on setting controls, instructing the user, and recommending service agreements.

Servicing

Initial Inspection

Initial checks required before commencing any servicing or maintenance work.

Routine maintenance

Common maintenance tasks including component inspection and removal.

Remove front case

Instructions for removing the boiler's front casing and top panel.

Turn off the boiler (fig. 45)

Steps to isolate electrical supply and turn off gas and water service valves.

Remove combustion chamber front cover (fig. 44)

Procedure for removing the combustion chamber front cover.

Inspect main heat exchanger

Guidance on removing and inspecting the main heat exchanger for deposits.

Inspect burner

Instructions for inspecting the burner and its ignition/monitoring electrodes.

Check central heating expansion vessel

Procedure for checking the central heating expansion vessel's charge pressure.

Re-commissioning the boiler

Steps for refitting covers, checking connections, and performing functional tests after maintenance.

Parts replacement

Initial preparation

Essential preparation steps to follow before replacing components.

Turning off the boiler (fig. 50)

Steps to isolate electrical supply and turn off gas and water service valves.

Releasing CH water pressure and draining the boiler (fig. 50)

Procedure for releasing water pressure and draining the boiler.

Removal of front casing

Instructions for removing the boiler's front casing and associated panels.

Door (fig. 52)

Instructions for removing the boiler's bottom door panel.

Top panel (fig. 53)

Instructions for removing the boiler's top panel.

Bottom cover plate (fig. 51)

Instructions for removing the boiler's bottom cover plate.

Reassembly

Instructions for reassembling the front casing in reverse order.

Removal of side casings

Steps for removing the boiler's side casings.

Removal of combustion chamber cover (fig. 54).

Procedure for removing the combustion chamber cover.

Lower front control panel (fig. 54)

Instructions for removing the lower front control panel.

Removal of heat exchanger front panel.

Procedure for removing the heat exchanger front panel.

Replacement of fan (fig. 55)

Step-by-step guide for replacing the fan, including electrical checks.

Replacement of air pressure switch (fig. 56)

Instructions for replacing the air pressure switch, including air tube reconnection.

Replacement of burner

Guide for replacing the burner, including checks after installation.

Replacement of electrodes

Instructions for replacing ignition and flame sensing electrodes.

Replacement of NTC temperature sensor

Details for replacing the NTC sensor, advising checks before replacement.

Replacement of gas valve

Procedure for replacing the gas valve, including burner pressure and gas joint checks.

Replacement of modulating regulator

Instructions for replacing the modulating regulator on the gas valve.

Replacement of main heat exchanger

Steps for removing and replacing the main heat exchanger.

Replacement of CH expansion vessel

Procedure for replacing the CH expansion vessel based on flue configuration.

Replacement of transformer

Instructions for replacing the main transformer, including electrical checks.

Replacement of overheat thermostat

Procedure for replacing the overheat thermostat, including electrical checks.

Replacement of pump

Steps for replacing the pump, including draining and electrical checks.

Replacement of automatic air release

Instructions for replacing the automatic air release components.

Replacement of automatic bypass

Procedure for replacing the automatic bypass, including pipework and wiring.

Replacement of diverter valve

Steps for replacing the diverter valve, including pipe and electrical connections.

Replacement of water section diaphragm (fig. 72).

Procedure for replacing the water section diaphragm.

Replacement of pressure and temperature gauge

Instructions for replacing the pressure and temperature gauge.

Replacement of differential pressure switch

Procedure for replacing the differential pressure switch.

Replacement of DHW microswitch.

Steps for replacing the DHW microswitch.

Replacement of DHW heat exchanger

Procedure for replacing the DHW heat exchanger, including pipe disconnections.

Removal of printed circuit boards (PCBs)

Steps for removing PCBs, including diagnosing the need for replacement.

Replacement of switch and control boards

Detailed instructions for replacing switch and control boards.

Fault finding

Introduction

Overview of diagnostic indicator lights for fault finding.

Logical fault finding procedure

Steps to follow for systematic fault diagnosis.

Preliminary Checks

Essential checks to perform before using the fault finding guide.

Procedure

General procedure for fault finding, starting with central heating checks.

Sheet A: Check electrical supply and appliance fuses

Flowchart for checking electrical supply, fuses, and indicators.

Sheet B: Check main on;off control and fuses

Flowchart for checking main controls, overheat thermostat, and fuses.

Sheet C: Check Central Heating control and external controls

Flowchart for diagnosing issues with central heating controls and external devices.

Sheet D: Check operation of pump

Flowchart to diagnose issues related to the boiler's circulating pump.

Sheet E: Check fan;flue gas system

Flowchart for troubleshooting the fan and flue gas system.

Sheet F: Check differential pressure switch

Flowchart for diagnosing the differential pressure switch and related components.

Sheet G: Check ignition system and gas section

Flowchart for diagnosing ignition system and gas supply issues.

Sheet H: Check burner and modulation

Flowchart for troubleshooting burner operation and modulation issues.

Sheet J: Check DHW operation

Flowchart for diagnosing domestic hot water operation issues.

Electrical diagrams

Functional Flow diagram: VUW 242;1 E, 282;1 E

Diagram illustrating the flow of electrical signals through the boiler's components.

Wiring diagram: VUW 242;1 E, 282;1 E

Detailed wiring diagram showing connections between all boiler components.

Schematic appliance circuit diagram: VUW 242;1 E, 282;1 E

Schematic circuit diagram showing functional relationships of boiler components.

Short parts list

Supplementary information for TURBOmax

L.P.G. Appliances:

Information specific to LPG versions of the TURBOmax boilers.

Technical Data

Provides technical data for LPG appliances, including jet sizes and gas consumption.

Vaillant TURBOmax VUW 282/1 E Specifications

General IconGeneral
BrandVaillant
ModelTURBOmax VUW 282/1 E
CategoryClock
LanguageEnglish

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