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Vaillant VU 186/6-5 OVZ (H-GB) ecoTEC plus 418 User Manual

Vaillant VU 186/6-5 OVZ (H-GB) ecoTEC plus 418
56 pages
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en Installation and maintenance instructions
ecoTEC plus
VU ..6/6-5 OVZ (H-GB)
0020238195_07 - 12.10.2020

Table of Contents

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Vaillant VU 186/6-5 OVZ (H-GB) ecoTEC plus 418 Specifications

General IconGeneral
ModelVU 186/6-5 OVZ (H-GB) ecoTEC plus 418
Nominal Heat Output18 kW
Efficiencyup to 98%
Fuel TypeNatural gas
DHW ProductionYes
Dimensions (H x W x D)720 x 440 x 338 mm
MountingWall-mounted
Warranty2 years
Energy efficiency classA
TypeGas condensing boiler

Summary

Safety

Intended Use

Specifies the product's intended application as a heat generator for heating and hot water.

Qualification Requirements

Details the professional training and skills required for installation and maintenance.

General Safety Information

Provides critical safety advice on gas, flue gas, electricity, weight, and hazardous substances.

Regulations and Standards

Outlines the need to observe national regulations, directives, laws, and specific standards.

Guarantee and Customer Service

Guarantee Registration Process

Instructions for registering the appliance to validate the warranty and contact details.

Technical Data

General Technical Specifications

Lists key parameters like gas category, pipe diameters, pressure, and efficiency.

G20 Power/Load and Heating Data

Provides detailed performance data for heating and hot water output, flow rates, and temperatures.

Electrical Specifications

Details electrical connection requirements, fuse ratings, and power consumption.

Product Description

CE Marking and Compliance

Explains the CE marking significance and conformity to directives.

Serial Number and Data Plate

Information on identifying the product via serial number and data plate details.

Functional Elements Overview

Identifies and describes the main components and features of the appliance.

Safety Devices and Features

Details the built-in safety mechanisms like frost protection and overheating shutdown.

Set-up

Scope of Delivery and Dimensions

Checks contents of delivery and provides product dimensions for installation planning.

Installation Site Requirements

Specifies suitable locations for installing the boiler, considering regulations and room types.

Minimum Clearances and Ventilation

Defines required space around the unit and ventilation needs for safe operation.

Air/Flue Pipe System

Covers regulations and requirements for installing the air and flue pipe system.

Air/Flue Terminal Positioning

Details specific distances and siting requirements for air/flue terminals.

Horizontal Terminal Positioning

Provides guidance on positioning horizontal flue terminals to avoid nuisance and ensure safety.

Flue Configuration Descriptions

Describes different flue types like concentric and multiple boiler systems.

Mounting Template and Wall Mounting

Instructions for using templates and securely mounting the appliance to the wall.

Casing Removal and Installation

Procedures for removing and refitting the front and side casings for access.

Installation

Installation Preparations

Ensures readiness of gas supply, pipelines, and installation of key components.

Heating Pump Installation

Guidance on installing the heating pump, considering pressure loss and flow rates.

Heating Water Supply (Open System)

Details how to connect the heating water supply for open (vented) systems.

Heating Water Supply (Sealed System)

Explains water supply connections for sealed heating systems, including vessel sizing.

Gas Group Compliance Check

Checks if the product is compatible with the local gas type available at the installation site.

Gas Connection Procedure

Steps for establishing a secure and compliant gas connection, including purging and leak checks.

Condensate Discharge Pipe Connection

Instructions for connecting the condensate pipe, ensuring free flow and frost protection.

Flue Installation

Guidance on installing the air/flue pipe system and positioning the terminal.

Electrical Installation Overview

Covers essential electrical connection steps, safety precautions, and cable routing.

Establishing Power Supply

Details the process of safely connecting the product to the electrical power supply.

Connecting the Heating Pump

Instructions for connecting the heating pump to the boiler's control system.

Connecting Controls to Electronics

Explains how to connect various controls like thermostats and sensors to the appliance's electronics.

Operation

Operating Concept and User Interface

Describes how to operate the appliance and navigate its menus for the end user.

Accessing Installer Level and Live Monitor

Guides on entering installer settings and viewing real-time operating status codes.

Start-up

Initial Start-up and Benchmark Checklist

Outlines the initial start-up process and the requirement to complete the Benchmark checklist.

Heating Water Quality Management

Details checks and treatments for heating water quality to prevent corrosion and damage.

Condensate Trap Filling

Procedure for filling the condensate trap with water to ensure proper function.

Flushing Installation (Cold)

Steps for flushing the heating installation with cold water as part of the initial start-up.

Product Power On and Installation Assistants

Guides on switching on the product and running the automated installation assistants.

Restarting Installation Assistants

How to re-run the installation assistant for setup adjustments or re-checks.

Test Programmes

Lists available test programmes for start-up, maintenance, and troubleshooting.

Filling the Heating Installation

Instructions on how to fill the heating installation with water.

Gas Setting and Combustion Checks

Procedures for verifying gas settings, flow rates, and combustion parameters.

Flushing Installation (Hot)

Steps for flushing the heating installation with hot water after initial filling.

Leak-tightness Check

Procedures for checking the tightness of gas, heating, and hot water circuits.

Adapting the Unit to the Heating Installation

Burner Anti-cycling Time Settings

Configuration of the burner anti-cycling time to optimize operation and prevent short cycling.

Handing Over to the End User

End User Handover Procedures

Key information and actions required when transferring the appliance to the end user.

Inspection and Maintenance

Service Interval Record and Seals

Guidelines on completing service records and using original replacement seals.

CO2 Content Checks and Settings

Procedures for measuring and adjusting the CO2 content for optimal combustion.

Gas-Air Mixture Unit Removal

Step-by-step instructions for removing the gas-air mixture unit for maintenance.

Heat Exchanger Cleaning

Instructions for cleaning the heat exchanger to maintain efficiency and performance.

Burner and Ignition Electrode Checks

Procedures for inspecting the burner and ignition electrode for damage or wear.

Condensate Trap Cleaning and Installation

Steps for cleaning the condensate trap and installing the gas-air mixture unit.

Product Draining and Maintenance Completion

Procedures for draining the product and finalizing inspection and maintenance tasks.

Troubleshooting

Fault Rectification and Memory

Guidance on identifying, clearing, and managing fault codes and memory.

Repair Work Preparation and Spare Parts

Steps for preparing for repairs, including decommissioning and sourcing spare parts.

Component Replacement Procedures

Detailed instructions for replacing key components like the burner, heat exchanger, and gas-air unit.

Product Leak-tightness Check

Final check to ensure the product and its connections are leak-tight.

Decommissioning the Product

Recycling and Disposal

Packaging Disposal

Instructions for the correct disposal of the product's packaging materials.

Appendix

Inspection and Maintenance Work Schedule

Lists required inspection and maintenance tasks with their recommended intervals.

Installer Level Overview

Provides a detailed overview of the installer menu, settings, and test programmes.

Overview of Diagnostics Codes

Lists and explains various diagnostic codes used for system configuration and troubleshooting.

Overview of Status Codes

Explains the different status codes displayed by the appliance during operation.

Overview of Fault Codes

Lists and explains potential fault codes, their causes, and possible solutions.

Wiring Diagram

Illustrates the electrical connections and layout of the appliance's internal wiring.

Wiring Diagram, 30 kW

Specific wiring diagram tailored for the 30 kW model of the appliance.

Commissioning Checklist

Document for recording installation, commissioning, and warranty validation details.

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