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V&T V5 Series - User Manual

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V6−GH/GA V5−GH/GA
High performance special inverter for
inverter
User manual
V5/V6 Series
USER’S MANUAL
V&T

Questions and Answers

Summary

Foreword

Profile of High-Performance Crane Special Inverter

Professional Crane Functionality

Combines PLC and high-performance vector inverter for crane applications.

Powerful Starting Torque

Achieves 180% rated torque at low frequencies with fast response.

Reliable Brake Control

Prevents slip hook phenomenon during brake opening and closing.

Smooth Up-and-Down Speed

Ensures stable acceleration and deceleration with reliable brake control.

Strong Overload Capacity

Offers 1.2 times overload capacity for heavy-duty crane applications.

Power Optimization Features

Automatically calculates load for maximum speed and safety.

Position Processing and Intelligence Deceleration

Enables precise positioning and intelligent deceleration using PG feedback.

Communication Protocol

Supports standard bus communication protocols for flexible integration.

Security Keyboard Functions

Allows safe operation via keyboard during system failures.

Comprehensive Monitoring and Fault Protection

Provides extensive monitoring and protection functions for reliable operation.

Typical Applications in Crane Industry

Port Tire Cranes, Portal Cranes

Details inverter features suitable for port and portal crane applications.

Tower Cranes;Lifts

Explains inverter suitability for tower cranes and lifting mechanisms.

Electric Hoist, Overhead Crane

Covers inverter use in electric hoists and overhead crane systems.

Mine Hoist, Winch

Discusses inverter application in mine hoists and winch operations.

Grab Control

Focuses on inverter features for precise grab bucket control.

Chapter 1: Introduction to Crane Series Inverter

Product Model Description

Explains the meaning of digits and letters in the inverter model field.

Product Nameplate Description

Details the information provided on the inverter's nameplate.

Product Series

Lists the different product series and their specifications.

Product Outline, Mounting Dimensions, and Weight

Provides physical dimensions and weight for various inverter models.

Brake Resistor Selection

Guides on selecting appropriate brake resistors for different inverter models.

Chapter 2: Installation and Wiring of the Inverter

Product and Peripheral Device Connections

Illustrates connection diagrams for power supply, motors, and peripherals.

Main Circuit Terminal Functions

Describes the functions of terminals in the main circuit of the inverter.

Control Loop Wiring

Details wiring for digital, analog, and communication signals.

Terminal Wiring Diagram

Provides a comprehensive wiring diagram for all terminals.

Chapter 3: Operation Panel Instructions

Introduction to Operation Panel

Introduces the digital panel, keys, indicators, and their functions.

Keyboard Parameter Change Process

Explains the step-by-step procedure for changing parameters via the keypad.

Operation Example

Demonstrates common parameter settings and operations with examples.

Chapter 4: Crane Special Inverter Parameters Lists

Item Meaning in Function Code Table

Defines items like Function code, name, setting range, unit, and property.

Group P0: Basic Function Parameters

Lists parameters for user password, protection, and display modes.

Group P1: Acceleration;Deceleration Parameters

Covers parameters for acceleration, deceleration times, and torque compensation.

Group P2: Key and Display Parameters

Details parameters for key lock, multi-function key definition, and display settings.

Group P3: Start;Stop Parameters

Includes parameters for startup mode, DC braking, and stop modes.

Group P4: Multi-step Parameters

Defines multi-step frequency references and associated acceleration/deceleration settings.

Group P5: Multi-function Input Parameters

Lists parameters for configuring digital inputs and terminal functions.

Group P6: Analog Reference Parameters

Covers parameters for analog input channels and curve corrections.

Group P7: Multi-function Output Parameters

Details parameters for terminal outputs and their functions.

Group P8: Monitoring Parameters

Parameters for overspeed, stall, and zero current detection levels.

Group P9: Motor Parameters

Essential parameters for motor identification and tuning.

Group PA: Control Parameters

Parameters for carrier frequency, current limit, and voltage adjustment.

Group Pb: Enhanced Function Parameters

Parameters for hopping frequency and automatic restart functions.

Group PC: Communication Parameters

Settings for communication baud rate, data format, and local address.

Group Pd: Vector Control 2 Parameters

Advanced parameters for vector control, speed, and torque loops.

Group d0: Fault Record Parameters

Stores fault history, including type, voltage, current, and frequency.

Brake Control Parameters

Parameters related to brake control, hysteresis, and feedback.

Terminal Up;Dn Function

Configuration for terminal-based frequency increment/decrement control.

Position Control Function

Settings for position calculation, automatic stop, and related parameters.

EX-DT01 Expansion Card Function

Details the function of the EX-DT01 expansion card.

Chapter 5: Debugging Process

Confirm Wiring Correctness

Steps to verify that all wiring connections are firm and correct.

Self-Learning Parameters Setting

Procedure for auto-tuning the motor parameters without load.

Encoder Control Parameters Setting

Settings required for closed-loop vector control using encoder feedback.

Startup Parameters Setting

Configuration of acceleration, deceleration, and control modes for startup.

Speed Given Mode

Setting the mode for speed reference input (terminal or communication).

Brake Control Parameters Setting

How to set parameters for controlling the brake signal output.

Conical Motor Debugging

Specific debugging steps for conical motors with built-in brakes.

Position Control Calculation

Detailed method for calculating and setting position control parameters.

Parameter Copy Function

Instructions for copying parameters between inverters for batch setup.

Operating Without a Motor

Steps to run the inverter without a motor connected, avoiding alarms.

Parameter and Input Status Monitoring

How to monitor various parameters and input terminal status during operation.

Chapter 6: Faults and Troubleshooting

Fault Display Codes

Lists fault codes, descriptions, possible causes, and countermeasures.

Common Failures in Hoisting Equipment

Analyzes common issues like low torque, overspeed, and overload.

V&T V5 Series Specifications

General IconGeneral
Cooling MethodForced air cooling
Protection LevelIP20
Output Voltage0~Input voltage
Frequency50Hz/60Hz
Control ModeV/F control
Braking UnitBuilt-in or external (optional)
CommunicationProfibus
Protection FeaturesOver-current, over-voltage, under-voltage, over-heat, overload, short circuit, phase loss
Storage Temperature-20℃~+60℃
Humidity5% to 95% (non-condensing)
AltitudeLower than 1000m, derating if altitude exceeds 1000m

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