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Varian ProStar 325 User Manual

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ProStar 325
UV-Vis Variable Wavelength Detector
Service Manual
Installation Category II
Pollution Degree 2
Safety Class 1 (EN 61010-1)
Publication Number
85 102009 00
StockCheck.com

Table of Contents

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Varian ProStar 325 Specifications

General IconGeneral
BrandVarian
ModelProStar 325
CategorySecurity Sensors
LanguageEnglish

Summary

General Information and Manual Usage

How to Use This Manual

Guidance on navigating and understanding the manual's structure and content.

Finding Information Within the Manual

Locating specific details using the table of contents and section structure.

ProStar 325 Detector Design Features

Detailed list of the detector's advanced optical, electronic, and modular capabilities.

ProStar 325 Detector Fundamentals

Explanation of the detector's core functionality, operation modes, and configurations.

Detector Performance Testing Overview

Overview of the Verify software and its suite of performance verification tests.

Safety Practices and Hazard Awareness

Critical information on electrical hazards, lamp safety, panel access, and general precautions.

Varian Service and Support Policies

Varian's approach to servicing, including warranty, support, and repair policies.

Pre-Installation Procedures and Requirements

Information and Warning Symbols

Explanation of warning and caution symbols used throughout the manual.

Pre-installation Checklist

A checklist to ensure all site preparations and requirements are met before installation.

Weights and Dimensions

Specifications for detector weight and shipping dimensions, with handling safety warnings.

Environmental Conditions for Operation

Recommended laboratory conditions, temperature, humidity, and suitability for the detector.

Workbench Requirements

Guidelines for selecting and preparing a suitable workbench for system installation.

Electrical Specifications

Details on power supply requirements, grounding, and mains voltage compatibility.

Fuse Information and Replacement

Information on fuse types, ratings, and procedures for replacement.

External Connections Overview

Details on rear panel connectors for communication, sync signals, and power.

Equipment On-Site Procedures

Procedures for handling equipment upon delivery, including insurance and damage inspection.

Computer Interface Requirements

Requirements and setup for connecting the detector to a computer system via Ethernet.

PC Setup and Software Installation

Steps for configuring the PC, including installing specific software and display settings.

Operator Training Information

Information on the scope and availability of operator training provided during installation.

Installation Procedures

Installation Overview

Overview of the installation and maintenance procedures for the ProStar325 detector.

Pre-installation Verification Steps

Steps and requirements that must be met before the detector can be installed.

Installation Time Estimates

Estimated time breakdown for standard detector installation, testing, and handover.

Pre-Installation Checks and Safety

Confirmation steps and safety considerations before commencing the installation process.

Installation Guide and Checklist

A guide for CSRs to ensure all installation steps are completed correctly.

Door Cap Installation Procedure

Procedure for installing a door cap on the ProStar 325 module.

Module Door Installation and Removal

Instructions on how to attach or detach the module door covering flowcell connections.

Verify Software Installation

Detailed steps for installing the Verify software and related applications on the host computer.

Ethernet Network Configuration

Configuration steps for establishing an Ethernet connection between the detector and PC.

Handheld PC Connectivity

Information on controlling the detector using an infrared (IrDA) link with a handheld PC.

Instrument Setup and Cabling

Details on cabling connections for the monitor, printer, and detector to the PC.

Synchronization Signals at P9 and J10

Pin designations and usage for synchronizing multiple instruments in an HPLC system.

Electrical Connection Procedure

Procedures for connecting the detector to the mains power supply, including safety checks.

Fuse Replacement Guide

Detailed instructions on how to check and replace fuses, including safety warnings.

Detector Power Up Sequence

Steps to power on the detector and initiate its start-up routine, including troubleshooting.

Front Panel LED Indicators

Explanation of the dual-color LEDs on the front panel indicating detector status.

Detector Operational States

Description of the six operational states the detector can be in and factors influencing transitions.

Instrument Performance Testing

Procedures for running performance tests using the Verify application to confirm specifications.

Flowcell Handling and Types

Details on flowcell types, removal, re-installation, tubing, storage, and cleaning.

Back Pressure Restrictor Installation

Function and installation of the back pressure restrictor to prevent outgassing and bubbles.

Extended Absorbance Range Calibration

Explanation of how to calibrate for extended absorbance range using path length ratios.

Source Lamp Replacement and Calibration

Information on factory-aligned source lamps and procedures for replacement and calibration.

Detector Exterior Cleaning

General cleaning instructions for the exterior surfaces of the detector.

Troubleshooting Excessive Noise and Drift

Troubleshooting guide for identifying and resolving issues causing excessive noise or drift.

Electronics System Overview

OEM Power Supply Modules

Description of the detector's main power supply modules and their voltage outputs.

Processor PWB and Functions

Overview of the main processor PWB, its functions, and component-level repair considerations.

Initialization Sequence

The sequence of operations performed by the detector when it is powered up.

LEDs and Diagnostic Displays

Explanation of front panel LEDs and seven-segment displays indicating detector status.

Diagnostic Select Switch Operations

How to use the 16-position switch to select and run diagnostic routines for the instrument.

Dual Photodiode Pre-amp PWB

Function of the pre-amplifier PWB in converting photodiode signals for processing.

LED-IrDA Display PWB

Description of the LED/IrDA display PWB and its role in indicating detector status.

Component Removal and Replacement Procedures

Detailed instructions for safely removing and replacing internal electronic components.

Optics System

Optics Module Description

Description of the optics module's components and its role in forming sample and reference beams.

Optical Component Removal and Replacement

General safety precautions and detailed steps for removing and replacing optical components.

Installing Visible Lamp Option

Steps for installing the Vis lamp upgrade kit, including component identification.

Optimizing Visible Lamp Performance

Procedure for optimizing the light throughput of the Vis lamp using diagnostic software.

Post-Installation Optics Performance Test

How to execute instrument performance tests after installation or component replacement.

Spare Parts Information

Cover Spare Parts Listing

List of part numbers for various detector covers and panel assemblies.

Electronic Component Spare Parts

Part numbers for electronic components such as PWBs and looms.

Optical Spare Parts Listing

Part numbers for optical assemblies, including lamps and complete optics modules.

Upgrade Kit Part Numbers

Part numbers for upgrade kits, such as the Vis lamp field upgrade.

System Cable Part Numbers

Part numbers for essential system cables, including Ethernet crossover and network cables.

Miscellaneous Spare Parts

Part numbers for miscellaneous items like regulators, fittings, software, and manuals.

Diagnostics and Troubleshooting

Power On Self-Test (POST)

Explanation of the automatic self-tests performed by the detector upon power-up.

Detector Power-Up Sequence

The step-by-step process the detector follows during its power-up and initialization routine.

LED Status Indicators

Description of front panel LEDs and their color coding to indicate detector status.

PWB Selector Switch Diagnostics

How to use the diagnostic switch to run specific tests on the detector's Printed Wiring Boards.

Diagnostics Software CD Usage

Instructions for using the diagnostics CD and the Diagnostic.exe application for system verification.

Main Display in Diagnostic Software

How to view spectrum traces and instrument status using the main display.

Method Development in Software

Procedures for building, modifying, and downloading methods for detector operation.

Detector Status Monitoring

Accessing detailed status information about the detector, lamps, and connectivity.

Detailed Diagnostic Functions

Overview of various diagnostic sub-pages for detailed system checks and parameter adjustments.

Establishing Communications with Detector

Steps to establish communication between the diagnostic software and the detector.

Detector Calibration Procedures

Procedures for calibrating the detector's optical and wavelength parameters.

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