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General| Category | Scooter |
|---|---|
| Displacement | 150 cc |
| Compression Ratio | 10.5:1 |
| Fuel System | Electronic Fuel Injection |
| Cooling System | Air-cooled |
| Transmission | Automatic CVT |
| Front Suspension | Single arm with helical spring and hydraulic shock absorber |
| Front Tire | 110/70-11 |
| Rear Tire | 120/70-10 |
| Weight | 114 kg (251 lbs) |
| Year | 2014 |
| Ignition | Electronic |
| Engine Type | 4-stroke, single-cylinder |
| Max Torque | 10.7 Nm @ 6, 500 rpm |
| Rear Suspension | Dual shock absorbers |
| Front Brake | 200 mm hydraulic disc |
| Rear Brake | Drum brake |
| Seat Height | 31.1 inches |
| Wheelbase | 52.8 inches |
| Length | 1, 770 mm (69.7 inches) |
General safety rules for maintenance operations.
Details on chassis and engine prefixes.
Specifications for weight, height, width, wheelbase, and length.
Technical specifications of the engine, including bore, stroke, and power output.
Description of the automatic variator and belt drive system.
Fluid capacities for engine oil, rear hub oil, and fuel tank.
Specifications for the starting system and spark plug type.
Description of chassis construction and suspension system.
Specifications for front and rear brake systems.
Details on wheel rims, tyre sizes, and recommended pressures.
System for reducing polluting emissions via catalytic converter.
Settings and specifications for the Keihin carburettor.
Torque values for various lubrication and engine components.
Torque specifications for crankcase, steering, frame, and suspension parts.
Specifications for piston-cylinder coupling and piston ring dimensions.
Procedure for determining cylinder base gasket thickness for compression ratio.
List of specialized tools with store codes and descriptions for various tasks.
Additional specialized tools for engine and chassis maintenance.
Electrical diagnostic and charging tools.
Measurement and alignment tools for engine components.
Adapters and specialized tools for specific component servicing.
Tools for piston, cylinder, and pulley assembly.
Tools for engine component assembly and testing procedures.
Specialized tools for engine and exhaust system maintenance.
Schedule of regular maintenance tasks based on mileage and time.
Procedure and specifications for verifying ignition timing advance.
Level check for the hydraulic brake fluid reservoir.
Steps for correctly adjusting the headlight beam alignment.
Procedure for checking and adjusting exhaust CO emissions.
Maintenance of the secondary air system filters.
Diagram and components of the fuel vapor emission control system.
Checks for proper functioning of the fuel vapor canister.
Verifying the operation of the safety valve in the anti-evaporation system.
Testing the functionality of the roll-over valve in the fuel tank system.
Common causes and troubleshooting steps for poor engine operation.
Solutions for issues preventing the engine from starting.
Diagnosing causes for increased oil usage and smoky exhaust.
Troubleshooting steps for low oil pressure conditions.
Addressing engine stalling issues at high engine speeds.
Identifying and resolving causes of excessive fuel usage.
Diagnosing and fixing problems with brake performance.
Troubleshooting common battery-related problems.
Diagnosing and resolving issues with turn signal lights.
Identifying and fixing causes of stiff or heavy steering.
Addressing and correcting excessive looseness in the steering system.
Troubleshooting and identifying sources of suspension noise.
Explanation of symbols used in the electrical diagrams.
Key for identifying wire colors in electrical schematics.
Diagram and components of the ignition system.
Wiring for headlights and automatic starter systems.
Diagrams for battery charging and engine starting circuits.
Wiring for dashboard indicators and warning lights.
Wiring diagrams for turn signals and horn systems.
Description and function of the anti-theft immobilizer system.
Interpretation of fault codes indicated by the system's LED.
Troubleshooting steps for ignition system faults leading to no spark.
Explanation of the alternator-based battery charging system.
Testing the stator for continuity and insulation resistance.
Verifying the output voltage of the voltage regulator.
Warnings and procedures for handling dry-charge batteries.
Steps for preparing and charging new dry-charge batteries before use.
Rules for checking electrolyte level and load status of the battery.
Steps for detaching the exhaust system assembly.
Comprehensive procedure for safely removing the engine from the scooter frame.
Procedures for removing and servicing the transmission cover and related parts.
Inspection and replacement of kickstart mechanism components.
Steps for removing and refitting the air manifold and filter assembly.
Procedure for extracting the bearing from the driven pulley shaft.
Checking the clutch drum for wear and measuring its internal diameter.
Detailed steps for disassembling the clutch assembly.
Procedure for extracting the bearing from the driven half-pulley.
Steps for reassembling the driven pulley unit with new seals.
Procedure for detaching the driving pulley from the crankshaft.
Steps for reassembling the driving pulley assembly.
Steps for removing the rear hub cover and its components.
Procedure for extracting the hub bearings.
Detailed procedure for removing timing system drive components.
Steps for removing the camshaft assembly.
Procedure for detaching the cylinder head from the engine block.
Procedure for removing the cylinder and piston assembly.
Procedure for correctly positioning and installing piston rings.
Checking cylinder head surface for flatness and wear.
Lubricating and installing valve components, including springs and seals.
Precautionary removal of components before opening the crankcase.
Procedure for safely separating the crankcase halves.
Measuring crankshaft misalignment using a support and dial gauge.
Cleaning and inspecting crankcase mating surfaces and oil ducts for damage.
Steps for refitting the crankcase halves with new gaskets.
Procedure for disassembling and servicing the front wheel hub bearings and seals.
Steps for reassembling the front wheel onto the hub.
Procedures for removing and refitting the handlebar assembly.
Removal and overhaul of the steering column and its bearings.
Steps for detaching and reassembling the rear wheel.
Removal and refitting procedures for the swing arm assembly.
Removal and refitting procedures for front and rear shock absorbers.
Steps to remove the front shock absorber from the chassis.
Removal and overhaul procedures for the front brake calliper.
Removal and refitting steps for the front brake disc.
Checking the thickness and runout of the brake disc.
Removal and refitting procedures for the front brake pads.
Removal and overhaul procedures for the front brake pump assembly.
Disassembly and inspection of brake pump components like pistons and diaphragm.
Steps for replacing brake shoes in the rear drum brake system.
Procedure to remove the rear section of the handlebar cover.
Steps to remove and replace the instrument panel assembly.
Procedure to remove the front section of the handlebar cover.
Steps for removing and replacing the headlight assembly.
Procedure for removing the knee-guard located under the front grille.
Steps for removing the air filter box and the air filter element.
Procedure for removing the front mudguard.
Checks for paintwork, plastic fitting, scratches, and dirt.
Verification of crucial torque settings on various components.
Inspection of safety lock mechanisms for proper function.
Checks for all electrical system components and their operation.
Verification of hydraulic fluid, hub oil, and engine oil levels.
Procedures for conducting a test ride to verify vehicle operation.
Static checks performed after the road test to confirm system functionality.
Comprehensive check of braking, clutch, engine, and other systems.
Codes and durations for engine removal and refitting procedures.
Codes and durations for crankcase and half-crankcase gasket replacement.
Codes and durations for crankshaft and flywheel side oil seal replacement.
Codes and durations for cylinder-piston group replacement and inspection.
Codes and durations for valve, head gasket, and cylinder head replacement.
Codes and durations for camshaft, rocking lever, and valve adjustments.
Codes and durations for chain tensioner service and bypass lubrication.
Codes and durations for oil filter, sensor, and engine oil change.
Codes and durations for flywheel cover and air system components.
Codes and durations for driven pulley and clutch component service.
Codes and durations for oil pump service and replacement.
Codes and durations for rear axle, gear cover, and gear reduction unit service.
Codes and durations for driving pulley, variator rollers, and belt replacement.
Codes and durations for transmission cover and bearing replacement.
Codes and durations for starter motor and related electrical components.
Codes and durations for cooling fan, stator, and flywheel replacement.
Codes and durations for air manifold and pipe replacement.
Codes and durations for carburettor service and replacement.
Codes and durations for muffler and exhaust emissions adjustment.
Codes and durations for air cleaner fitting, filter, and box replacement.
Codes and durations for chassis and body panel replacement.
Codes and durations for stand bolt and stand replacement.
Codes and durations for footrest and rubber replacement.
Codes and durations for rear shield, glove box, and trunk gasket replacement.
Codes and durations for battery cover and helmet compartment removal.
Codes and durations for helmet compartment and battery cover replacement.
Codes and durations for license plate holder components.
Codes and durations for front and rear mudguard replacement.
Codes and durations for fuel tank and related components replacement.
Codes and durations for rear shock absorber removal and refitting.
Codes and durations for steering fifth wheel and bearing replacement.
Codes and durations for handlebar cover and odometer replacement.
Codes and durations for handlebar components like mirrors, grips, and levers.
Codes and durations for swing arm connection replacement.
Codes and durations for saddle and luggage rack support replacement.
Codes and durations for replacing front and rear turn signals and bulbs.
Codes and durations for front wheel, tyre, rim, hub, disc, and bearing replacement.
Codes and durations for rear wheel, tyre, rim, and brake pads/shoes replacement.
Codes and durations for electrical components like starter, regulator, battery, and control unit replacement.
Codes and durations for switches, buttons, and locks replacement.
Codes and durations for brake transmission and odometer replacement.
Codes and durations for steering tube, suspension, calliper support, and odometer reel replacement.
Codes and durations for brake hoses, pads, calliper, and fluid system replacement.
Codes and durations for secondary air system components replacement.
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