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Vespa RALLY 200 User Manual

Vespa RALLY 200
46 pages
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Vespa RALLY 200 Specifications

General IconGeneral
Cooling SystemAir-cooled
Transmission4-speed manual
Front BrakeDrum
Rear BrakeDrum
Bore x Stroke66 mm x 58 mm
Fuel SystemCarburetor
Tire Size Front3.50-10
Tire Size Rear3.50-10
Engine TypeTwo-stroke, single-cylinder

Summary

INTRODUCTION

Performance and Specifications

Details on the scooter's performance metrics and technical specifications.

Operating and Maintenance Overview

Covers general operating instructions, maintenance, and troubleshooting.

General Information and Specifications

Includes general specs, accessories, electrical, and identification data.

NOTICE

Use of Original Piaggio Spares

Emphasizes the importance of using genuine Piaggio spare parts for reliability.

PERFORMANCE AND SPECIFICATIONS

Vehicle Technical Details

Details on speed, capacity, dimensions, weight, and clearances.

Engine and Ignition Systems

Specifics on engine type, bore, stroke, displacement, and ignition system.

IGNITION SYSTEM SPECIFICS

Sparking Plug and Advance Settings

Lists compatible spark plug models and specifies ignition timing advance.

CONTROL LAYOUT AND FUEL ACCESS

Control Identification and Fuel Tank Access Note

Identifies controls and provides a note on fuel tank access.

OPERATING INSTRUCTIONS: SECURITY LOCKS

Handlebar Locking and Unlocking

Step-by-step guide on how to lock/unlock handlebars with the ignition key.

OPERATING INSTRUCTIONS: LOCKS AND CHECKS

Front Tool Box Lock Operation

Instructions for operating the lock on the front tool box.

Pre-Operation Checks

Essential checks to perform before starting the scooter.

OPERATING INSTRUCTIONS: FUEL AND RUNNING-IN

Fuel Supply, Mixture, and Running-in

Details on fuel supply, mixture ratio, and running-in period advice.

Post-1000 Km Maintenance and Tyre Pressure

Maintenance tasks after 1000 km and tyre pressure checks.

OPERATING INSTRUCTIONS: STARTING AND GEARS

Engine Starting and Moving Off

Procedures for starting the engine and getting the scooter moving.

Gear Shifting and Engine Stopping

How to shift gears and the correct procedure for shutting down the engine.

COMMON OPERATIONS: ENGINE COWLING

Engine Cowling Removal Steps

Step-by-step guide on how to remove the engine cowling.

COMMON OPERATIONS: CARBURETTOR AND STARTING

Carburettor Adjustment

Instructions for adjusting the carburettor's idling and throttle play.

Flooded Engine Starting Methods

Methods to start the engine if it is flooded with fuel.

COMMON OPERATIONS: WHEELS AND TYRES

Changing Wheels and Tyres

Procedures for changing the wheels and tyres on the scooter.

Spare Wheel Dismantling

Steps for removing and refitting the spare wheel.

COMMON OPERATIONS: BRAKES AND AIR FILTER

Brake Adjustment Procedure

How to adjust the front and rear brakes for optimal performance.

Air Filter Dismantling and Cleaning

Instructions for removing and cleaning the air filter assembly.

COMMON OPERATIONS: SPARK PLUG AND GEAR OIL

Spark Plug Removal and Refitting

Procedure for removing and refitting the spark plug.

Gear Case Oil Change Procedure

Steps for draining and refilling the gear case oil.

COMMON OPERATIONS: CYLINDER HEAD AND BULBS

Cylinder Head Dismantling

Steps for removing the cylinder head for maintenance or repair.

Replacing Light Bulbs

Guidance on replacing burnt-out light bulbs.

COMMON OPERATIONS: IGNITION TIMING

Timing Checking and Setting

Procedures for checking and adjusting the engine ignition timing.

COMMON OPERATIONS: HEADLAMP SETTING

Headlamp Beam Alignment

Instructions for adjusting the headlamp beam alignment.

MAINTENANCE SCHEDULE AND PROCEDURES

4000 Km Maintenance Tasks

Maintenance tasks recommended every 4000 km, including oil checks and decarbonization.

8000 Km Maintenance Tasks

Maintenance tasks recommended every 8000 km, including oil changes and lubrication.

Component Lubrication and Cleaning

Details on lubricating various components and cleaning the air filter.

MAINTENANCE AND LUBRICATION SUMMARY

Summary of 4000 & 8000 Km Operations

A summary of maintenance tasks for 4000 and 8000 km intervals.

Lubricant Recommendations

Recommended lubricants for various components.

LAYING UP PROCEDURES FOR VEHICLE STORAGE

Vehicle Cleaning and Engine Preparation

Steps for cleaning the vehicle and preparing the engine for storage.

Long-Term Storage Preparation

Detailed steps for preparing the scooter for long-term storage.

VEHICLE CLEANING AND CARE

Washing and Polishing Precautions

Precautions to take during washing and polishing operations.

Cleaning Engine and Bodywork

Methods for cleaning the engine and bodywork components.

Spot Removal and Polishing

Techniques for removing spots and polishing the scooter's finish.

FAULT FINDING: HARD STARTING ISSUES

Fuel System and Ignition Problems

Addresses issues related to fuel, carburetion, and ignition for hard starting.

Common Starting Faults and Remedies

Identifies common starting faults like flooding, dirty filters, and faulty generators.

FAULT FINDING: RUNNING DEFECTS

Lack of Power and High Fuel Consumption

Identifies causes for reduced engine power and excessive fuel usage.

Engine Noise and Electrical Faults

Diagnoses causes of engine noise and common electrical system failures.

GENERAL SPECIFICATIONS AND SYSTEMS

Engine, Lubrication, and Clutch Details

Overview of the engine, its lubrication, and clutch mechanisms.

Fuel, Ignition, and Transmission Systems

Details on fuel supply, ignition, and transmission ratios.

VEHICLE FRAME AND COMPONENTS OVERVIEW

Chassis, Handlebars, and Controls

Description of the chassis, handlebars, and control systems.

Suspension, Wheels, and Brakes

Details on suspension, wheels, and the brake system.

Standard Tool Kit and Accessories

Information on the standard tool kit and available accessories.

ELECTRICAL EQUIPMENT DETAILS

Power Source and Control Locations

Describes the electrical system's power source and control locations.

Lighting and Signalling Devices

Overview of the lighting and signalling components, including bulb types.

ELECTRICAL EQUIPMENT INSTALLATION AND WARNINGS

Wiring Connector and Color Codes

Note on the electrical connector and color coding for wiring.

Low Tension Socket Operation Warning

Warning regarding low tension socket disconnection during engine operation.

WIRING DIAGRAM AND SYSTEM NOTICES

Wiring Diagram Explanation

Explanation of the electrical system's wiring diagram.

Electrical System Connections Notice

Notice regarding load and switch connections in the electrical system.

IDENTIFICATION DATA AND DISCLAIMER

Serial Number Locations and Ordering

Location of serial numbers for ordering spare parts.

Manufacturer's Disclaimer

Disclaimer regarding the binding nature of the booklet's content.

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