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Vespa GT 200 User Manual

Vespa GT 200
287 pages
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Table of Contents

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Vespa GT 200 Specifications

General IconGeneral
Engine TypeSingle-cylinder, 4-stroke
Displacement198 cc
Fuel SystemCarburetor
TransmissionAutomatic CVT
Fuel Capacity9 liters
Rear BrakeDrum
Seat Height790 mm
Dry Weight148 kg
Cooling SystemLiquid cooled
Front SuspensionSingle arm with coil spring and shock absorber
Front Brake220 mm disc
Length1, 930 mm
Height1170 mm

Summary

Vehicle Characteristics and Specifications

Engine Specifications

General overview of engine type, timing system, bore, stroke, and displacement.

Tightening Torques

Engine Assembly Clearances

Piston and Cylinder Mating Clearances

Clearances for piston-cylinder mating based on coupling classes.

Crankshaft End-Play Measurement

Standard clearance specification for crankshaft axial play.

Crankshaft Alignment Checks

Procedure and specifications for crankshaft alignment verification.

Recommended Lubricants and Special Tools

Recommended Lubricants Guide

List of recommended lubricants for various vehicle components.

Vehicle Maintenance Procedures

Periodic Maintenance Schedule

Schedule detailing routine maintenance tasks by mileage and time.

Carburetor Service and Adjustment

Procedures for carburetor disassembly, cleaning, and checks.

Engine Oil Checks and Replacement

Procedures for checking, topping up, and replacing engine oil and filter.

Vehicle Troubleshooting Guide

Engine Performance Issues

Diagnosing and resolving poor performance, rich/weak mixtures, and low compression.

Starting Problems Troubleshooting

Steps to diagnose and fix common engine starting difficulties.

Transmission and Brakes Troubleshooting

Diagnosing clutch, braking performance, and brake overheating issues.

Electrical System Troubleshooting

Diagnosing issues with the battery, lights, and other electrical components.

Electrical System Diagrams and Components

Electrical System Diagrams

Schematic diagrams for ignition, pre-wiring, and indicator systems.

Battery Maintenance and Checks

Procedures for battery preparation, checking, cleaning, and installation.

Engine Service and Overhaul Procedures

Engine Removal from Frame

Step-by-step guide for disassembling the engine from the vehicle.

Rocker Cover Service Procedures

Procedures for removing, refitting, and checking rocker cover.

Pulley and Clutch Service

Procedures for removing, inspecting, and fitting pulleys and clutch.

Lubrication Circuit Inspection

Detailed procedures for checking the engine lubrication system.

Oil Pump Service Procedures

Procedures for removing, checking, and fitting the oil pump.

Crankshaft and Crankcase Service

Procedures for crankshaft and crankcase inspection and assembly.

Carburetor Service Procedures

Procedures for carburetor removal, disassembly, and reassembly.

Suspension System Maintenance

Front Wheel Service Procedures

Procedures for removing and refitting the front wheel.

Rear Wheel Service Procedures

Procedures for removing and refitting the rear wheel.

Steering Column Removal Process

Procedure for removing the vehicle's steering column.

Rear Shock Absorber Service

Procedures for removing and refitting the rear shock absorbers.

Pre-Delivery Inspection Checklist

Tightening Torque Verification

Verification of all critical tightening torques and fairing screws.

Electrical System Checks

Verification of battery, ignition, lights, and starter functionality.

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