How to keep pipe in grooving rolls of Victaulic Tools?
If the pipe will not stay in grooving rolls of Victaulic Tools, it could be due to incorrect pipe positioning of a long pipe length. Please, refer to the "Long Pipe Lengths" section. Alternatively, the lower roll and pipe might not be rotating clockwise. In that case, flip the switch on the power drive to the opposite rotation position.
What to do if Victaulic Tools will not groove the pipe?
If Victaulic Tools will not groove the pipe, it might be because the hand pump valve is not closed tightly. Try tightening the hand pump valve by turning the knob clockwise. It could also be due to an improper feed rate, so advance the feed at the rate specified in the “Grooving Operation” section. Low oil in the hand pump or air in the hydraulic system could also be the cause, please, refer to the "Maintenance" section. Lastly, the pipe may be beyond the wall thickness capacity of the tool, please, refer to the "Tool Rating and Roll Selection" section.
Why does larger diameter pipe sway or vibrate when using Victaulic Tools?
If larger diameter pipe sways or vibrates from side to side when using Victaulic Tools, it may be due to an incorrect pipe stabilizer adjustment. Try moving the pipe stabilizer in or out until the pipe rotates smoothly. If you have not purchased, installed, or used the optional pipe stabilizer, consider doing so.
What to do if “A” Gasket Seat or “B” Groove Width dimensions don't meet Victaulic specifications with Victaulic Tools?
If the “A” Gasket Seat or “B” Groove Width dimensions do not meet Victaulic specifications when using Victaulic Tools, it could be due to inadequate lubrication of the upper roll bearing. Please, refer to the "Maintenance" section. Another possible cause is the installation of an incorrect upper roll, lower roll, or both. Ensure that you install the correct rolls, consulting the "Tool Rating and Roll Selection" section.
Why pipe grooves don't meet Victaulic specifications?
If pipe grooves do not meet Victaulic specifications, it could be because the groove diameter stop is not adjusted correctly. Please, refer to the "Groove Diameter Stop Adjustment" section. Alternatively, the pipe might be beyond the wall thickness capacity of the tool, please, refer to the "Tool Rating and Roll Selection" section.
Why do loud squeaks echo while grooving with Victaulic Tools?
If you hear loud squeaks echoing while grooving with Victaulic Tools, it could be due to several reasons. The pipe material may be excessively hard, please, refer to the “Tool Ratings” section. Another cause might be incorrect pipe support positioning of a long pipe, leading to "over-tracking"; move the pipe support to the right and consult the "Long Pipe Lengths" section. Additionally, the pipe end might not be cut square, so ensure it is cut squarely. Lastly, the pipe could be rubbing excessively on the lower roll backstop flange; remove the pipe and apply a light coating of grease to the face of the lower roll backstop flange as needed.
What to do if loud thumps or bangs occur during grooving with Victaulic Tools?
If you experience loud thumps or bangs approximately once every revolution of the pipe during grooving with Victaulic Tools, it is likely due to the pipe having a pronounced weld seam. To resolve this, grind the raised welds flush with the interior and exterior pipe surfaces 2 inches (50 mm) back from the pipe end.
Why is pipe flare excessive with Victaulic Tools?
If pipe flare is excessive when using Victaulic Tools, it could be because the pipe support is adjusted too high for a long pipe, please, refer to the "Long Pipe Lengths" section. It may also be due to the tool being tilted forward (out of level) while grooving a long pipe, please, refer to the "Tool Setup" section. Incorrect pipe support positioning of a long pipe, causing "over-tracking," could also be the reason; move the pipe support to the right and consult the "Long Pipe Lengths" section. Finally, the pipe stabilizer might be adjusted too far inward; back it off to the furthest point where it still effectively stabilizes the pipe.
What to do if the pipe stops rotating during grooving with Victaulic Tools?
If the pipe stops rotating during grooving with Victaulic Tools, several factors could be at play. It might be due to rust or dirt buildup on the lower roll, which can be resolved by removing the accumulation with a stiff wire brush. Alternatively, heavy rust or dirt inside the pipe end could be the culprit; clear this out. Worn grooving rolls can also cause this issue, so inspect the lower roll for worn knurls and replace it if excessive wear is present. If the power drive has stalled due to excessive pumping of the hand pump, support the pipe, open the hand pump valve by turning the knob counterclockwise, close it by turning the knob clockwise, and continue grooving at a moderate rate. Finally, check if the circuit breaker has tripped or a fuse has blown on the electrical circuit supplyi...
Procedure for accepting delivery of the roll grooving tool and checking for included parts.
List of items included in the tool's packaging for standard delivery.
Specifications for the power drive compatible with the roll grooving tool.
Guidelines for selecting appropriate extension cords based on tool rating and length.
Ensuring the correct roll set is installed for the pipe size and material.
Guidelines for minimum and maximum pipe lengths suitable for grooving.
Procedure for removing the lower roll from the arbor for larger pipe sizes.
Steps for detaching the upper roll assembly from the tool.
Procedure for removing the arbor from the main shaft.
How to install the specific lower roll/adapter assembly.
Steps for installing the upper roll assembly onto the shaft.
Procedure for removing the smaller lower roll/adapter.
Steps for installing the arbor into the main shaft.
Procedure for installing the lower roll onto the arbor.
Instructions for lubricating various parts of the tool for optimal performance and longevity.
How to check and replenish hydraulic fluid levels.
Procedure to remove air from the hydraulic system for proper operation.
Details required to order replacement parts from Victaulic.
Information on optional accessories available for the tool.
Roll groove specifications for steel pipe and materials grooved with 'ES' rolls.
Roll groove specifications for copper tubing according to CTS US Standard.
Roll groove specifications for copper tubing according to European Standard EN 1057.
Roll groove specifications for copper tubing according to Australian Standard AS 1432.
General| Material | Ductile Iron |
|---|---|
| Coating | Orange enamel |
| Pressure Rating | 300 psi |
| Maximum Working Pressure | 300 psi |
| Maximum Test Pressure | 600 psi |
| Temperature Range | -20°F to +250°F (-29°C to +121°C) |
| Standards | UL, FM |
| Size Range | 2 – 12 inches |
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