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Victor Cutmaster 20mm User Manual

Victor Cutmaster 20mm
80 pages
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VictorThermalDynamics.com
CUTMASTER
®
20mm
PLASMA CUTTING SYSTEM
Operating
Manual
Revision: AJ Issue Date: February 14, 2014 Manual No.: 0-5078

Table of Contents

Questions and Answers:

Victor Cutmaster 20mm Specifications

General IconGeneral
Output Current20A
Protection ClassIP23S
Cutting Capacity (Recommended)20 mm
Cutting Capacity (Maximum)25 mm
Weight27 kg
Power SourceElectric
Frequency50/60 Hz
Open Circuit Voltage300 VDC

Summary

General Information and Safety

Notes, Cautions and Warnings

Explains the manual's symbols for notes, cautions, and warnings.

Important Safety Precautions

Covers hazards related to gases, fumes, electric shock, fire, and noise.

Declaration of Conformity

Details compliance with EU directives and standards for the equipment.

Statement of Warranty

Outlines the terms, conditions, and limitations of the manufacturer's warranty.

System Introduction and Specifications

How To Use This Manual

Guides users on manual structure, symbols, and obtaining copies.

Power Supply Specifications

Provides technical details on input power, output current, duty cycle, and dimensions.

Input Wiring Specifications

Details voltage, frequency, and cable requirements for system wiring.

Torch Introduction and Specifications

Torch Configurations and Leads Lengths

Describes torch types, available leads lengths, and basic parts.

Introduction to Plasma Gas Flow

Explains plasma gas dynamics, pilot arc, and main cutting arc.

System Installation

Primary Input Power Connections

Step-by-step guide for connecting the primary input power to the unit.

Gas Connections

Instructions for connecting compressed air or high-pressure cylinders.

Torch Installation

Torch Connections

Procedures for connecting the torch to the power supply and checking air quality.

Setting Up Mechanical Torch

Instructions for mounting and aligning the mechanized torch.

System Operation

Front Panel Controls / Features

Identifies and describes the functions of all front panel controls and indicators.

Preparations for Operation

Outlines essential pre-operation checks and settings for safe and effective use.

Torch Operation

Torch Parts Selection

Guides users on selecting and changing torch parts based on operation type.

Hand Torch Operation

Details procedures for standoff cutting and drag cutting with a hand torch.

Mechanized Torch Operation

Covers cutting and piercing operations using the mechanized torch.

Recommended Cutting Speeds

Provides tables with recommended speeds for various materials and conditions.

System Service and Troubleshooting

General Maintenance Schedule

Outlines a schedule for routine checks and cleaning of the system.

Common Faults and Troubleshooting Guide

Lists common problems, their causes, and recommended solutions.

Power Supply Basic Parts Replacement

Basic procedures for replacing power supply components like covers and filters.

Torch Service

Consumable Torch Parts Inspection

Step-by-step guide for inspecting and replacing torch consumables.

Parts Lists

Options and Accessories

Lists available optional kits, filters, and interface cables.

Torch Consumable Parts (SL60)

Details consumable parts for the SL60 torch, including tips and shields.

Appendices

Sequence of Operation

Provides a block diagram illustrating the operational sequence of the plasma cutter.

Torch Connection Diagrams

Illustrates wiring diagrams for hand and mechanized torch connections.

System Schematic

Presents the electrical schematic for the 380/400/415V units.

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