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Viessmann Flue gas system User Manual

Viessmann Flue gas system
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5458 035 GB Subject to technical modifications.
Viessmann Werke GmbH&Co KG
D-35107 Allendorf
Telephone: +49 6452 70-0
Fax: +49 6452 70-2780
www.viessmann.com
Viessmann Limited
Hortonwood 30, Telford
Shropshire, TF1 7YP, GB
Telephone: +44 1952 67500
Fax: +44 1952 675040
E-mail: info-uk@viessmann.com
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Viessmann Flue gas system Specifications

General IconGeneral
BrandViessmann
ModelFlue gas system
CategoryBoiler
LanguageEnglish

Summary

Installation Instructions for Contractors

Flue Gas System Overview

Introduction to the flue gas system covered in this manual.

Essential Safety Instructions

Critical safety guidelines to prevent accidents and material losses.

Understanding Safety Symbols

Explanation of safety symbols and important notes for safe operation.

General Installation Guidelines

Engineering and Planning Checks

Pre-installation engineering checks and flue gas temperature limits.

Installation Information and Tools

Component overviews, routing tips, and required tools for installation.

General Installation Guidelines (cont.)

Flue Gas System Soundness Testing

Procedures for testing flue gas system soundness via pressure or O2 content.

Vitodens/Vitoladens Flue Systems

Technical units and types of flue gas systems for specific boiler models.

General Installation Guidelines (cont.)

Removing Flue Pipe Procedure

Step-by-step guide for removing the flue pipe from the balanced flue pipe.

General Installation Guidelines (cont.)

System Certification and Approval

Details on system certification and compliance with Building Regulations.

Specific System Certifications

Specific certification numbers and directives for the flue systems.

Installation Requirements

Statutory and Gas Safety Compliance

Compliance with GB/IE regulations, IEE, BS standards, and gas safety laws.

Boiler Positioning Guidelines

Limitations and requirements for siting the boiler, including space and ventilation.

Flue Terminal Position

Wall Terminal Placement Rules

Diagrams and spacing requirements for flue terminal placement on walls.

Flue Terminal Position (cont.)

Terminal Spacing and Clearances

Minimum spacing requirements for various terminal positions relative to building elements.

Vertical Flue System Diagram

Illustrative diagram of vertical flue system components and routing.

Flue Terminal Position (cont.)

Additional Terminal Spacing Rules

Further spacing rules and minimum distances for flue terminals.

Flue Terminal Location Considerations

Important considerations for terminal placement, air passage, and plume dispersal.

Routing Through a Duct

Duct Routing Installation Basics

General guidance for installing flue systems routed through ducts.

Routing Through a Duct (cont.)

Rigid Flue System Components

Description and diagram of rigid flue system parts for balanced flue operation.

Max. Flue Length - Rigid Systems

Tables showing maximum total flue lengths for rigid flue systems by model and output.

Routing Through a Duct (cont.)

Open Flue System Components

Description and diagram of open flue system parts for balanced flue operation.

Max. Flue Length - Open Systems

Tables showing maximum total flue lengths for open flue systems by model and output.

Routing Through a Duct (cont.)

Open Flue with Interconnected Rooms

Specific requirements for open flue operation using combustion air from adjacent rooms.

Routing Through a Duct (cont.)

Flue System Component Diagram

Detailed diagram illustrating various components of the flue system.

Routing Through a Duct (cont.)

Duct Installation Steps

Step-by-step instructions for installing duct components, including rail and rope.

Routing Through a Duct (cont.)

Duct Cover Installation Guide

Instructions for fitting duct covers for system sizes 60-100mm and 125-200mm.

Routing Through a Duct (cont.)

Flexible Flue System Components

Diagram and component list for the flexible flue system.

Max. Flue Length - Flexible Systems

Tables showing maximum total flue lengths for flexible flue systems by model and output.

Routing Through a Duct (cont.)

Flexible Flue Balanced Operation

Diagram and components for flexible flue balanced flue operation.

Max. Flue Length - Flexible Systems

Tables showing maximum total flue lengths for flexible flue systems by model and output.

Routing Through a Duct (cont.)

Open Flue Operation Connection

Connecting lines for open flue operation and fitting pipe lowering attachment.

Flexible Flue Installation Steps

Instructions for fitting the pipe lowering attachment and drawing the flexible flue.

Routing Through a Duct (cont.)

Fitting Inspection Pieces

Procedure for trimming and fitting inspection pieces to the flexible flue.

Routing Through a Duct (cont.)

Connecting to Moisture-Resistant Chimneys

Guidelines for connecting the flue system to moisture-resistant chimneys.

Connection to a Moisture-Resistant Chimney (cont.)

MR Chimney Connection Diagram

Diagram illustrating the connection of the flue to a moisture-resistant chimney.

Vertical Outlet for Sloping or Flat Roofs

Roof Outlet Overview and Clearances

General information and clearance requirements for vertical roof outlets.

Vertical Roof Outlet Diagram

Visual representation of components for vertical roof outlets.

Vertical Outlet for Sloping or Flat Roofs (cont.)

Balanced Flue Roof Outlet Installation

Step-by-step installation guide for balanced flue roof outlets.

Vertical Outlet for Sloping or Flat Roofs (cont.)

Flat Roof Construction Guidelines

Details on roof construction according to flat roof guidelines for flue outlets.

Max. Flue Length - Vertical Roofs

Tables showing maximum total flue lengths for vertical roof systems by model and output.

Vertical Outlet for Sloping or Flat Roofs (cont.)

Above-Roof Extension Installation

Instructions for fitting the above-roof extension for system sizes 60 and 80.

Vertical Outlet for Sloping or Flat Roofs (cont.)

System Size 100 Above-Roof Extension

Specific steps for installing the above-roof extension for system size 100.

Horizontal Wall Terminal

Horizontal Terminal Note and Diagram

Important note regarding horizontal terminals and diagram of components.

Max. Flue Length - Horizontal Terminals

Tables showing maximum total flue lengths for horizontal wall terminals by model and output.

Horizontal Wall Terminal (cont.)

Horizontal Terminal Installation Guide

Step-by-step installation guide for horizontal wall terminals.

Max. Flue Length - Horizontal Terminals

Tables showing maximum total flue lengths for horizontal wall terminals by model and output.

Routing Over an External Wall

External Wall Routing Installation

Instructions for installing flue systems routed over an external wall.

Max. Flue Length - External Routing

Tables showing maximum total flue lengths for external wall routing by model and output.

Preparing for Installation

Plume Kit Installation Instructions

Instructions for installing the optional plume kit to relocate flue outlets.

Plume Kit Routing Options

Diagrams illustrating different routing configurations for the plume kit.

Preparing for Installation (cont.)

Flue Kit Installation: Initial Steps

Initial steps for flue kit installation, including nozzle removal from wall terminal.

Preparing for Installation (cont.)

Flue Kit Installation: Pipe and Bend Connections

Continuing steps for flue kit installation, connecting pipes and bends.

Preparing for Installation (cont.)

Flue Kit Installation: Final Securing and Height

Final steps for flue kit installation, securing pipes and achieving desired height.

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