Viessmann VITOCAL 200-G - Installation And Service Instructions Manual

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VIESMANN

Installation and service

instructions

for contractors

Vitocal 200-G

Compact heat pump type BWP (400/230 V)

For applicability, see the last page

VITOCAL 200-G

5592 968 GB 9/2007 Please keep safe.

Main Page

Safety Instructions2
Table of Contents4
Handling and Installation9
Summary of Possible System Versions10
Function Description of Systems11
Heating Circuit12
Natural Cooling Function13
Instantaneous Heating Water Heater14
System Version on the Primary Side15
System Version 116
System Version 224
System Version 333
System Version 442
System Versions on the DHW Side51
Installation Sequence Summary of Electrical Connections54
Preparing the Installation55
Installing the Control Module57
Inserting the Electrical Cables and Power Supply Connections58
Checking the Rotating Field of the Power Supply Connection (400 V Units Only)59
Electrical Connection of the Cylinder Temperature Sensor(S)62
Installing the Heat Pump Module and Making the Electrical Connections63
Connecting the External Electrical Components67
Installing a 230 V Full Wave Soft Starter (All Models)68
Connecting the Brine Pressure Switch or a Jumper70
Connections on the Secondary Side of the Heat Pump71
Connections on the Primary Side of the Heat Pump72
Connecting the Heating Circuits76
Power Supply88
Commissioning, Inspection, Maintenance Steps - Commissioning, Inspection and Maintenance98
Further Details Regarding the Individual Steps99
- System Configuration103
- Troubleshooting Control Unit Diagnostics114
- Skipping Fault Messages115
Diagnosis119
- Menu Structure Overview – Main Menu121
- Menu Structure Overview – Information122
- Menu Structure Overview – Programming123
- Menu Structure Overview – Contractor Level125
Control Settings by Contractors129
Adjusting Sensor Temperatures130
Checking Signal Inputs131
- Control Unit Settings - System Definition System Design134
- Heating Limit < T Room (Heating Limit Temperature)135
Temperature Limit for Reduced Temperature Mode136
Maximum Flow Temperature137
Hysteresis T Primary/Min. T Primary in138
Minimum Runtime139
Optimum Runtime140
Instantaneous Heating Water Heater Control Settings E Heating142
DHW with Electric Power143
Electric Heating Threshold144
Time for Drying Buildings145
Flow Hysteresis146
DHW Control Settings DHW Cylinder Temperature148
DHW Cylinder Maximum149
Start Optimisation151
Excess Reaction152
Heating Circuit Control Settings Standard Temperature154
Maximum Flow Temperature155
DHW During Party Mode156
Room Temperature Sensor157
Room Temperature Hook-Up158
Room Temperature Control159
Adjusting the Heating Curve Level and Slope160
Mixer Runtime161
Screed Function162
Mixer Active Zone/Dead Zone163
Natural Cooling164
Cooling Limit > T Room (Cooling Limit Temperature)165
Natural Cooling with Mixer166
Active Zone/Dead Zone Natural Cooling Mixer167
Cooling Mixer Parameters168
Buffer Cylinder Control Settings Buffer Cylinder169
Hysteresis Temperature170
Stop Optimisation171
Sensor Resistance Curves173
Fuse174
Main Connection Area176
Safety Chain, 400 V Units178
Safety Chain, 230 V Units179
Left Part of the Main PCB180
Upper and Lower Part of the Main PCB181
R.h. Part of the Main PCB183
Parts Lists185
Commissioning/Service Reports Hydraulic Parameter Report190
Control Parameter Report191
Technical Data for 400 V Units195
- Technical Data for 230 V Units Technical Data for 230 V Units198
- Appendix Order to Commission the Vitocal 200-G200
- Declaration of Conformity201
- Keyword Index202

Viessmann VITOCAL 200-G - Installation And Service Instructions Manual

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