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Viessmann Vitosol 200-FM SV2F User Manual

Viessmann Vitosol 200-FM SV2F
52 pages
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5786 604 - 02 10/2017
Installation, Operating and
Service
Instructions
VITOSOL
r
100-FM and 200-FM
Vitosol-FM
Models SV, SH
Flat plate solar collectors for sloped roofs, flat roofs,
walls and freestanding installation
Product may not be exactly as shown
Please file in Service Binder
Read and save these instructions
for future reference.
IMPORTANT
Vitosol 100-FM
Model SV1F
Vitosol 200-FM
Model SV2F
Vitosol 100-FM
Model SH1F
Vitosol 200-FM
Model SH2F

Table of Contents

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Viessmann Vitosol 200-FM SV2F Specifications

General IconGeneral
BrandViessmann
ModelVitosol 200-FM SV2F
CategorySolar panel
LanguageEnglish

Summary

Safety

Safety, Installation and Warranty Requirements

Essential safety, installation, and warranty guidelines for the solar system.

Important Regulatory and Installation Requirements

Crucial regulations, standards, and installation practices for safe operation.

General Information

About these Installation Instructions

Explains document symbols, warnings, cautions, and important notes for clarity.

Product Information

Provides technical specifications and details about the Vitosol solar collectors.

Intended Use

Defines the proper application and limitations for the solar collectors.

Notes on Installation

Offers critical advice and rules for installing the solar heating system correctly.

Collector Location

Guides on selecting the optimal placement for solar collectors for maximum efficiency.

Installation on Sloped Roofs

Overview of System Components (SV and SH Models)

Illustrates and lists components for roof mounting hardware and connections.

Installing the Mounting Frames

Step-by-step guide for attaching mounting brackets and rails to the roof structure.

Installing the Solar Collectors

Provides instructions and diagrams for mounting the solar collectors onto the frames.

Installation on Flat Roofs or Freestanding Installation

Overview of System Components (Model SV)

Details components for flat roof/freestanding installation of Model SV collectors.

Overview of System Components (Model SH)

Details components for flat roof/freestanding installation of Model SH collectors.

Determining the Collector Row Distance "z"

Explains how to calculate optimal spacing between collector rows to avoid shadowing.

Installing the Collector Supports and Adjustment Angle of Inclination α

Guides on attaching collector supports and setting the desired angle of inclination.

Installing Freestanding Installation on Substructures

Details mounting collectors on substructures, including alignment and securing steps.

Installing Freestanding Installation (with ballast - for Model SH only)

Instructions for installing Model SH collectors with ballast on flat roofs.

Installation on a Wall

Overview of System Components (Model SH)

Lists components for wall mounting of Vitosol-FM Model SH collectors.

Installing the Collector Supports and Adjustment Angle of Inclination α

Guides on trimming and securing collector supports for wall mounting at specific angles.

Installing the Solar Collectors

Details how to mount the solar collectors onto the wall supports using base rails.

Hydronic Connections

Supply and Return Piping Configuration

Illustrates correct piping layouts for multiple and single collector arrays.

Installing the General Connection Set and Collector Temperature Sensor

Details the assembly of connection sets and installation of the temperature sensor.

Additional Installation Information

Sample System Layout

Diagram showing a typical system layout with all major components labeled.

System Installation

Covers general system installation aspects, material choices, and component resistance.

System Fluid Calculator

Provides a table to calculate the total liquid content required for the solar thermal system.

Expansion Tank

Explains how to determine and calculate the required expansion tank volume.

System Fluid Expansion Tank Pre-charge Pressure Calculator

Guides on calculating the correct pre-charge pressure for the expansion tank.

Pre-commissioning Checklist

A checklist to ensure all installation steps are completed before system start-up.

Start-up

Quick Start-up

Provides a concise overview of the essential steps for system start-up.

Set Expansion Tank Pre-charge Pressure

Details the procedure for setting the correct pre-charge pressure in the expansion tank.

Fill, Flush and Leak Test the Solar Heating System

Instructions for filling, flushing, and leak testing the solar heating system.

Vent the Solar Heating System

Step-by-step guide for effectively venting air from the solar heating system.

Check Switching Functions of the Solar Control Unit

Verifies the correct operation of the solar control unit's functions.

Check Electrical Connections

Ensures tightness and integrity of all electrical connections and cable grommets.

Check Solar Fluid Flow Rate

Provides recommended flow rates for Vitosol-FM collectors based on system configuration.

Maintenance

Maintenance, Inspection and Cleaning

Outlines regular maintenance tasks, inspection schedules, and cleaning procedures for the system.

Check Safety Equipment

Verifies the proper operation of all safety equipment according to local jurisdiction.

Shut Down Solar Heating System

Provides instructions on how to safely shut down the solar heating system.

Clean Collectors

Recommends when and how to clean solar collectors for optimal performance.

Check Frost Protection Temperature of Heat Transfer Medium

Details how to test and maintain the correct freeze protection level of the heat transfer fluid.

Check pH of Heat Transfer Medium

Explains the importance of checking and maintaining the pH of the heat transfer medium.

Maintenance Record

Provides a template for recording all maintenance and service activities performed on the system.

Additional Information

Parts List

Lists all components and part numbers for ordering replacement parts.

Technical Data

Presents detailed technical specifications for Vitosol 100-FM and 200-FM models.

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