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Voith DSG-B03212 User Manual

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Installation and Operating Manual
I/H Converter DSG-B03212
DSG-B07212
2019 / 02
J.M. Voith SE & Co. KG │ Division Digital Ventures
Page: 1 / 22
918 3626018861 en
D 74564 Crailsheim
Version: 4.1
7
I/H Converter
Type: DSG-B03212
Type: DSG-B07212
Translation of the original version
Installation and Operating Manual
Version 4.1
ATTENTION!
Please make sure to read this instruction manual prior to transport, installation,
commissioning, operation, etc. and keep it for further use!
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Voith DSG-B03212 Specifications

General IconGeneral
BrandVoith
ModelDSG-B03212
CategoryMedia Converter
LanguageEnglish

Summary

Technical Data

I/H Converter Specifications

Detailed technical specifications for the I/H converter type, including article numbers.

Electrical Data

Electrical parameters, supply voltage, current consumption, control parameters, and VRM details.

Voith Control Magnet (VRM) Details

Information on VRM protection, ambient temperature, and cable entry.

Safety Information

Symbols and Warning Definitions

Explains symbols, signal words, definitions, and consequences of warnings.

Proper Use and Safety Notes

Guidelines for correct usage, accident prevention, environmental protection, and staff qualification.

Warranty Conditions

Terms and conditions for warranty claims and exclusions.

Function

Core Functionality

Describes the electro-hydraulic conversion, setpoint control, and required auxiliary energy.

Manual Operation Knob Function

Details how to use the manual operation knob for adjustment without electrical connection.

Packing, Storage and Transportation

Product Packing and Preservation

Details the special packaging, preservation oil, and storage duration recommendations.

Transportation Guidelines

Instructions for safe transport, avoiding explosive atmospheres and preventing damage.

Installation

General Installation Requirements

Conditions for installation, personnel qualifications, and cleanliness importance.

Assembly and Fastening

Guidance on hydraulic connections, pipe selection, and recommended fastening bolts and torque.

Hydraulic Connection Details

Instructions for connecting pipes, O-rings, tank return lines, and cleaning procedures.

Electrical Connection Guidelines

Requirements for certified electricians, signal/supply line separation, and proper connection points.

Commissioning

Test Run and De-aeration

Procedures for test runs, de-aerating the hydraulic system, and checking for leaks.

Parameter Setting and Adjustment

Guidance on parameter adjustment, potentiometer use, and factory settings.

Potentiometer Adjustment

How to use potentiometers X0 and X1 to adjust min/max output pressure ranges.

Factory Default Settings

Information on how the output pressure range is assigned to the setpoint range per order data.

Operation

Manual Operation Mode

Steps for operating the I/H converter using the manual operation knob without external power.

Normal Operation Procedure

How the converter operates with an external setpoint and when troubleshooting is needed.

Troubleshooting Common Issues

Identifies malfunctions like pressure variations, output not following setpoint, and their causes/remedies.

Maintenance, Servicing, and Inspections

Maintenance and Servicing Tasks

Details routine inspections, oil checks, and electrical connection checks at specified intervals.

Inspection Procedures

Outlines regular plant inspections and major overhauls at specific operating hours or years.

Spare Parts Information

Guidelines for using original Voith parts, ordering, and storing spare parts and seals.

Decommissioning

Decommissioning Steps

Safety measures and procedures for switching off, disconnecting, and preparing the I/H converter for removal.

Environmental Disposal

Compliance with local environmental regulations for disposing of the converter and its components.

Annex

Wiring and Connection Diagrams

Visual diagrams for electrical wiring and hydraulic connections, including port labels.

Available Accessories

Lists optional accessories like adapter plates and flushing plates with their part numbers.

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