Volkswagen Marine SDI-60-4 User Manual

4-Cyl. SDI
Operating Manual
Volkswagen Marine
Boat Engines
© 2003 Volkswagen Marine
The texts, illustrations and standards of this manual are based on the state of
information at the time of printing. Reprinting, reproduction or translation, in whole or in
part, is not permitted without the written approval of Volkswagen Marine.
All rights according to the applicable copyright laws are expressly reserved for
Volkswagen Marine. Subject to change.
Postfach 31 11 76, 38231 Salzgitter
4-Cyl. SDI I Operation I Art.-No. 064.991.B04.20
Editorial Deadline: 05.2003 I Edition: English 05.2003
❀ This paper was produced of woodpulp bleached without chlorine.
M04_BA_Umschlag_0503_20.qxd 10.07.2003 13:54 Uhr Seite 1

Volkswagen Marine SDI-60-4 Specifications

General

Engine Type	Diesel
Power Output	60 hp
Fuel System	Direct injection
Cooling System	Water-cooled
Number of Cylinders	4
Displacement	1.9L (1896 cc)
Max RPM	3, 000 rpm

Summary

Important Warnings and Safety

Starting the Engine

Stopping the Engine

Instruments and Gauges

Navigating Stand Panel Instruments

Identifies instruments like coolant temp, rev counter, voltmeter, MFI, and oil pressure gauge.

Instrument Details

Coolant Temperature Gauge and Warning Lamp

Explains the coolant temperature gauge and the warning lamp A for overheat detection.

Rev Counter, Voltmeter, and MFI

Describes the rev counter, voltmeter for electrical system, and the Multi-function Indicator.

Warning Lamps Overview

Coolant Temp/Level and Alternator Warnings

Covers warnings for coolant issues and the alternator status.

Switches and Controls

Engine Start/Stop Controls

Details the switches for starting and stopping the engine.

Stop Switch Operation

Engine Control Buttons

Ignition Switch and Driving Lever

Engine Compartment Safety Precautions

Troubleshooting: Engine Start Issues

Starter Not Turning Causes and Remedies

Lists potential reasons why the starter motor doesn't engage and how to fix them.

Troubleshooting: Fuel Supply Issues

Troubleshooting: Overheating Engine

Fuse System Overview and Replacement

Pre-Operation Daily Checks

End of Season Maintenance

Start of Season Checks

Annual and 200-Hour Service Scope

Additional Maintenance: 5 Years / 1,000 Hours

Engine Oil Specifications and Notes

Checking Engine Oil Level

Changing Engine Oil

Topping Up Engine Oil

Engine Oil Draining and Filter Replacement

Renewing the Oil Filter Element

Checking the Coolant Level

Topping Up the Coolant

Seawater Pump Impeller Service

Reversing Gearbox Oil Level Check

Ribbed V-Belt Inspection

Battery Safety Precautions

Battery Acid Level and Removal

Battery Acid Level Checks

Battery Renewing and Connecting

Charging the Battery

Engine Test Run Procedures

Warning Lamp and Starting Checks

Details checks for warning lamps and the engine's starting behavior during the test run.

Leak and Exhaust System Checks

Engine Preservation for Storage

Preparing Engine for Winter Storage

Seawater Cooling System Flushing

Seawater System Flushing Procedure

Winter Operation Guidelines

Battery and Cable Connection Checks

Technical Data: SDI 40-4 Diesel Engine

Technical Data: SDI 50-4 Diesel Engine

Technical Data: SDI 60-4 Diesel Engine