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Volkswagen Marine TDI 150-5 User Manual

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Design and function
Self-study programme M001
Boat engines from
Volkswagen Marine
TDI 100-5
TDI 120-5
TDI 150-5
TDI 150-5D
SDI 55-5
SDI 75-5

Table of Contents

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Volkswagen Marine TDI 150-5 Specifications

General IconGeneral
Cylinders5
Fuel TypeDiesel
Fuel SystemCommon rail direct injection
Engine Type4-stroke Diesel
Max Power150 HP (110 kW)
Cooling SystemLiquid-cooled

Summary

Fundamentals

The SDI Engine

Naturally aspirated diesel engines with direct injection, designed for displacement boats, offering low vibration and emissions.

Engine Data

Technical specifications and performance curves for SDI 55-5 and SDI 75-5 marine engines.

The TDI Engine

Direct injection turbocharged engines for displacement, hydroglider, and fast hydroplane boats, featuring VTG turbocharger.

Engine Mechanical Systems

Engine Oil Circuit

Diagram and description of the lubrication system, including oil filter, cooler, and pump.

Dual-Mass Flywheel

Mechanism to prevent torsional vibrations, reducing noise and stress in the drive train.

Combustion System

The Combustion System

Direct fuel injection into the main combustion chamber, optimizing combustion for efficiency and low emissions.

Engine Electronic Systems

System Overview

Sensors supplying the engine control unit with information on operating status for engine management.

Glow Plug System

Integrated control for preheating, post-heating, and standby heating functions for easier starting.

Metering Adjuster

Electromagnetic actuator controlling injection volume by adjusting the control slide valve position.

Start of Injection Valve

Controls the timing of fuel injection by adjusting the pulse duty factor of the solenoid valve.

Fuel Volume Control

ECU determines injection volume based on sensor signals and adjusts metering adjuster for optimal combustion.

Start of Injection Control

Determines correct fuel delivery timing based on various input variables for optimal engine performance and emissions.

Internal Functions in the Engine Control Unit

Functions ensuring smooth engine operation, including idle speed and smooth running control.

Fuel System

Fuel Supply

Description of the fuel flow from the tank, including presupply pump, filters, and return cooling.

Emission Characteristics

Pollutants in Exhaust Gas

Identifies common exhaust pollutants like CO, HC, soot particles, and NOx in diesel engines.

Reducing Pollutants

Measures for reducing emissions, achieved through optimized combustion chamber, piston recess, and injection nozzle coordination.

Exhaust Turbocharging

Fundamental Principle of Exhaust Turbocharging

Explains how exhaust gas drives a turbine to compress intake air, increasing torque and engine output.

Turbocharger with Variable Turbine Geometry

Uses variable guide vanes to optimize boost pressure across the entire engine speed range for improved performance.

Control of Variable Guide Vanes

Mechanism using a pressure cell to adjust guide vanes based on intake manifold pressure for optimal boost.

Guide Vane Adjustment

Details how guide vanes are adjusted via a control linkage and vacuum cell for optimal turbine speed.

Cooling System

Overview of Cooling Circuit for SDI Engines

Diagram of the coolant and seawater circuits for SDI engines, showing primary and secondary cooling paths.

Seawater Circuit

Describes how seawater is drawn in, filtered, and circulated through heat exchangers to cool the engine.

Electrical System

Multifunction Display

Displays operating hours, distance, fuel consumption, range, and speed information.

Self-Diagnosis

Diagnosis

System for detecting and reading malfunctions stored in the fault code memory using diagnostic testers.

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