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Volkswagen VAS 581 009 - User Manual

Volkswagen VAS 581 009
35 pages
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VAS 581 009
Unpacking instructions
Placing into service instructions
Quick start guide
V2.00 05/18
Please read carefully!
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Summary

Safety Instructions

Safety Symbol and Sign Meanings

Explanation of hazard, prohibition, and warning symbols used in the manual.

Mandatory Safety Actions and Other Symbols

Details on required personal protective equipment and other operational symbols.

Carbon Dioxide (R744) Safety Precautions

Covers hazards like cold burns, frostbite, and asphyxiation from CO2 gas.

CO2 Handling, Storage, and Protection

Guidelines for safe storage, handling, and personal protective equipment for CO2.

Nitrogen (N2) and General Safety Guidelines

Safety instructions for Nitrogen and references to other safety information.

Operating and Auxiliary Materials Safety

Importance of material safety data sheets for operational materials.

Important Information and Warranty Details

Reporting Transport Damage and Defects

Procedures for documenting and reporting shipping damage, defects, or missing parts.

Warranty Period and Support Contacts

Information on the device warranty and how to contact customer support.

Unpacking and Initial Setup

Tools Required for Unpacking

Lists the tools needed to open the packaging and remove the device safely.

Step-by-Step Unpacking Guide

Instructions for safely removing the VAS 581 009 from its shipping container.

Safe Lifting and Pallet Removal

Instructions for safely lifting the device from the pallet, emphasizing the need for assistance.

Scope of Delivery Contents

List of Included Components

Detailed list of all items included in the delivery package with part numbers.

Cylinder Adapter Compatibility Advisory

Notice regarding potential incompatibility of the supplied cylinder adapter with local cylinders.

Placing the Device into Service

Installation Location and Stability Requirements

Guidelines for selecting a suitable installation site, ensuring stability and ventilation.

Temperature Equalization Procedure

Procedure to prevent internal condensation by allowing the device to acclimatize.

Checking and Filling Vacuum Pump Oil

Steps to inspect and replenish the vacuum pump oil level using the sight glass.

Connecting the Power Cable

Instructions on how to connect the VAS 581 009 to a power source.

Device Power-On Procedure

Steps to safely switch on the VAS 581 009, including engaging the wheel brakes.

Understanding the User Interface and Controls

Overview of the display, multi-functional dial, and key operational modes.

Navigating Device Prompts and Functions

Explanation of navigation buttons (Up, Down, Back, Start, Cancel) and their uses.

Text and Number Input Method

Guide to entering text and numerical data using the dial and selection interface.

Interpreting Device Indicator States

Meaning of the indicator lights on the multi-functional dial for system status.

Self-Test Confirmation and Main Menu Access

Steps to verify self-test completion and navigate to the main operational menu.

Accessing Device Settings

Procedure to enter the device's settings menu.

Selecting the Device Language

Steps to choose and confirm the preferred language for the user interface.

Performing Pressure Zeroing

Initiating Pressure Zeroing Sequence

Steps to navigate to Maintenance and select 'Reset to zero' for pressure calibration.

Executing Pressure Zeroing

Details on starting, monitoring, and confirming the completion of the pressure zeroing process.

Zeroing Oil and UV Additive Scales

Oil;UV Additive Scale Calibration

Instructions for zeroing scales, including preparing empty oil/UV additive containers.

Connecting CO2 (R744) Refrigerant Cylinder

Starting Refrigerant Cylinder Replacement

Steps to initiate the refrigerant cylinder change process within the device menu.

Selecting Refrigerant Cylinder Details

Guide to specifying the type and weight of the refrigerant cylinder being connected.

Entering Cylinder Weight and Capacity

Instructions for inputting the cylinder's nominal quantity or capacity for accurate measurement.

Tare Weight Recording and Input

Procedure for selecting and entering the tare weight of the cylinder.

Identifying Cylinder Tare Weight Markings

Guidance on finding the tare weight, usually embossed on the cylinder itself.

Cylinder Valve Marking and Cap Replacement

Procedure for marking the outlet valve and re-attaching the protective cap.

Entering Tare Weight and Initiating Process

Steps to input the tare weight and start the cylinder replacement process.

Skipping Hose Emptying Notification

Instruction on how to bypass the hose emptying message and proceed.

Disconnecting Vehicle Quick Connectors

Steps to safely disconnect the refrigerant hoses from the vehicle.

Closing Refrigerant Cylinder Valve

Instruction to close the manual valve on the refrigerant cylinder.

Unmounting Refrigerant Cylinder

Procedure for safely disconnecting and removing the refrigerant cylinder.

Cylinder Scale Zeroing and Heater Band Attachment

Ensuring scales are clear and attaching the cylinder heating band correctly.

Securing Cylinder onto Device Platform

Placing the new cylinder onto the scales and securing it with the provided chain.

Connecting Cylinder and Automatic Zeroing

Steps for connecting the cylinder and the automatic zeroing process.

Hose and Cap Removal from Valve

Instructions for removing the hose from the plastic cap and the cap from the cylinder valve.

Attaching Cylinder Adapter and Hose Connections

Steps for attaching the cylinder adapter and connecting the hose with specified torque values.

Correct Hose Connection Orientation

Ensuring the hose connection faces the device for accurate weight measurement.

Opening Refrigerant Cylinder Manual Valve

Instruction to open the manual valve on the refrigerant cylinder to begin flow.

Completing Refrigerant Cylinder Replacement

Finalizing the process, flushing hoses, and exiting the menu when done.

Available Accessories and Usage Warnings

List of Optional Accessories

Catalog of optional accessories for the VAS 581 009 with their respective item numbers.

Approved Accessory Usage Only

Critical warning to only use accessories that have been approved by AVL DITEST.

Quick Start Guide for Operation

Essential Safety Precautions

Emphasis on wearing personal protective equipment before operating the device.

Performing an Automatic Cycle

Steps to select and run an automatic cycle, including parameter entry and confirmation.

Device Navigation and Input Methods

Explanation of navigation buttons and the process for entering text and numbers.

Troubleshooting Fault Conditions

Error Diagnosis and Support Procedure

Steps for diagnosing errors and consulting operating instructions before contacting service.

Volkswagen VAS 581 009 Specifications

General IconGeneral
BrandVolkswagen
ModelVAS 581 009
CategoryAir Conditioner
LanguageEnglish