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Volvo Penta 13L User Manual

Volvo Penta 13L
122 pages
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Operator’s manual
13L
EATS (Exhaust Aftertreatment System)
(EPA/CARB)

Table of Contents

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Volvo Penta 13L Specifications

General IconGeneral
Engine TypeDiesel
InboardYes
Number of Cylinders6
ConfigurationInline
Fuel TypeDiesel
Fuel SystemCommon Rail
AspirationTurbocharged and Aftercooled
Emissions ComplianceIMO Tier III
Max Power Output405-735 kW (550-1000 hp)

Summary

Safety Information

General Safety Precautions

Basic safety rules for engine operation, handling chemicals, and wearing PPE.

Hazardous Operations Safety

Safety guidelines for eye protection, skin care, fire prevention, and handling hot surfaces.

System Safety Measures

Safety protocols for electrical systems, welding, refueling, and battery handling.

Component Handling and Adjustment

Proper procedures for battery maintenance and clutch adjustments to prevent damage.

Introduction

About This Manual

Purpose and scope of the operator's manual, including warranty information.

Engine Operation and Maintenance

Guidance on running-in, fuel, oil, coolant usage, and maintenance schedules.

System and Dealer Information

Details on environmental care, certified engines, EATS, dealer network, and action service.

Presentation

Engine Overview

Description of the TAD engine series, including their features and emission control systems.

Engine Management System

Explanation of the EMS, its functions, and diagnostic capabilities for engine control.

Exhaust Aftertreatment System

Details on the EATS, AdBlue®/DEF, and system monitoring for emission reduction.

AdBlue®/DEF System Details

Information on the AdBlue®/DEF tank, its components, heating, storage, and operation.

Instruments and Controls

Display Control Unit Operation

Introduction to the DCU control panel and its functionalities for engine monitoring and control.

DCU and DU Display Features

Explains the DCU II and DU instrument panels, their displays, and status indicators.

Menus, Settings, and Data

Covers navigation of menus, display settings, language options, and data logging.

CIU and Easy Link Instruments

Describes the CIU as a translator and lists available Easy Link instruments.

Starting

Before Starting Checks

Essential pre-start inspection of oil level, fuel valves, coolant, and leaks.

Engine Starting Procedures

Step-by-step guide for starting the engine with and without pre-heating.

Extreme Cold Starting

Preparations and recommendations for starting the engine in very cold weather conditions.

Start Spray and Auxiliary Batteries

Warnings against start spray and procedures for using auxiliary batteries for starting.

Operation

Reading Instruments and Alarms

Instructions for checking engine instruments and responding to system alarms.

Maneuvering and Low Load

Guidance on proper engine operation, avoiding prolonged low load and idle.

Engine Shutdown

Shutdown Procedures

Steps for before, during, and after engine shutdown to ensure proper operation and longevity.

Post-Shutdown Checks

Actions to take after shutting down the engine, including checks for leaks and maintenance.

Fault handling

Diagnostic Function and Codes

Explanation of the diagnostic system, fault detection, and fault code interpretation.

Fault Display and Interpretation

How faults are displayed on DCU/DU panels and how to interpret warnings and messages.

Fault Tracing and EATS Warnings

Guidance on troubleshooting symptoms and understanding EATS warning symbols.

EATS Inducements and Component Faults

Explains EATS system responses to low tank levels, quality issues, and component faults.

Fault Code Register

Fault Code Listings

Comprehensive list of fault codes (SPN, FMI) for the EATS system and engine.

Maintenance Schedule

Service Interval Types

Outlines various service intervals (S1, S2, S3, Type A-D) based on operating hours or time.

Maintenance

General Engine Inspection

Procedures for performing a visual inspection of the engine and its components.

Air Filter Check and Replacement

Steps for checking and replacing the engine's air filter.

Charge Air Pipe and Drive Belts Inspection

Inspecting charge air hoses and drive belts for wear and tension.

Drive Belt and Alternator Belt Change

Procedures for changing the drive belt and alternator belt.

Lubrication System

Maintenance for oil level, oil changes, and oil filter replacement.

Fuel System Maintenance

Tasks for draining fuel, replacing filters, and bleeding the fuel system.

Cooling System Maintenance

Guidelines for coolant levels, mixing, draining, and system cleaning.

Inlet and Exhaust System

Procedures for filling AdBlue®/DEF and changing the DEF pump filter.

Electrical System and Battery

Maintenance of the electrical system, main switch, fuses, and batteries.

Storage Procedures

Steps for conserving the engine for long-term storage and bringing it back into service.

Technical Data

Engine Specifications

Technical details for TAD engine series, including bore, stroke, displacement, and weight.

Lubrication and Fuel Systems Data

Specifications for oil capacity, pressure, filters, and fuel quality requirements.

Cooling System and Coolant Data

Technical data for the cooling system, including coolant volume and thermostat specifications.

Identification Numbers

Information on locating and understanding engine identification labels and numbers.

Declaration

Machinery Directive Declaration

Declaration of conformity for partially completed machinery according to EU directives.

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