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Volvo Penta D1-13 User Manual

Volvo Penta D1-13
136 pages
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Group 21-26
Workshop Manual
2(0)
A
D1-13, D1-20, D1-30, D2-40

Table of Contents

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Volvo Penta D1-13 Specifications

General IconGeneral
Engine TypeDiesel
Cylinders2
Rated Speed3000 rpm
Max RPM3600 rpm
Fuel TypeDiesel
Fuel SystemIndirect injection
Power Output13 hp
Max. Output13 hp
Cooling SystemFreshwater cooling
Lubrication SystemForced lubrication
Dry Weight85 kg

Summary

00-0 General

General Information and Procedures

Covers general engine info, certified engine requirements, and spare parts.

Repair and Safety Guidelines

Guidance on repair methods, safety, tools, and general responsibilities.

Manual Presentation and Symbols

Explains symbols, colors, and conventions used in illustrations and diagrams.

03-2 Specifications, Engine

Tightening Torques and Sequences

Specifies torque values and sequences for engine component fasteners.

Engine Technical Data

Details engine specifications like bore, stroke, power, weight, and dimensions.

System Specifications

Covers lubrication, fuel, cooling, and electrical system specifications.

05-1 Safety Instructions

General Safety Precautions

Outlines safety symbols, warnings, and essential precautions for safe operation.

08-2 Special Service Tools

Tool Listing and Usage

Lists and describes various special tools required for service and repair.

20-0 Engine Information, General

Engine Design and Identification

Describes engine identification numbers, general engine layout, and system functions.

Test and Adjustments Overview

Procedures for performing tests and adjustments, including compression testing.

Repair Instructions Overview

General guidance on repair procedures and working with chemicals.

21-0 Engine Complete, General

Engine Preparation and Disassembly

Procedures for exposing, fitting fixtures, and disassembling the engine.

21-1 Cylinder Head

Cylinder Head Inspection and Assembly

Covers inspection, measuring, and assembly procedures for the cylinder head.

Cylinder Head Removal

Step-by-step instructions for removing the cylinder head.

21-2 Cylinder Block

Cylinder Block Inspection

Procedures for inspecting the upper block plane and cylinder bores.

21-3 Cylinder Liner, Pistons

Piston Rings and Piston/Cylinder Inspection

Details inspection and measurement of piston rings, pistons, and cylinder bore.

Piston and Related Component Procedures

Covers removal, change, and installation of pistons and related parts.

21-4 Valve Mechanism

Valve Adjustment and Removal

Instructions for adjusting, removing, and installing valves.

Valve Guides and Seats

Procedures for inspecting valve guides and grinding valve seats.

Rocker Arm Mechanism Overhaul

Details overhaul procedures for the rocker arm mechanism.

21-5 Timing Gears and Shaft

Timing Gear Checks and Removal

Covers checking flank clearance and removing timing gears.

Timing Gear Installation

Step-by-step guide for installing timing gears and related components.

Camshaft Inspection and Guidelines

Procedures for inspecting the camshaft and guidelines for replacement.

Flywheel Change

Instructions for changing the flywheel.

21-6 Crank Mechanism

Connecting Rod Inspection and Piston Assembly

Covers con rod inspection, piston pin bushing change, and piston/con rod assembly.

Crankshaft Checks and Installation

Details piston installation and checks for crankshaft journals and bearings.

Crankshaft Seal Change

Procedures for changing the front and rear crankshaft seals.

21-9 Miscellaneous

Drive Belt Change

Instructions for changing the drive belt, including tensioning.

22-1 Oil pump and Line

Oil Pump Bearing Change

Steps for changing the oil pump bearing using specific tools.

23-0 Fuel System, General

Fuel System Bleeding

Procedures for bleeding the fuel system after maintenance.

23-3 Fuel Feed Pump and Filter

Fuel Feed Pump and Hand Pump Replacement

Instructions for changing the fuel feed pump and hand pump.

23-6 Injection Pump, Regulator

Injection Pump Change

Steps for removing and installing the injection pump.

23-7 Injectors and Delivery Pipes

Injector Change and Overhaul

Procedures for changing, overhauling, and testing injectors.

Injector Testing Procedures

Details on testing opening pressure, spray pattern, and sealing of injectors.

Setting Engine RPM

Instructions for setting low idle and race revolutions.

26-0 Cooling System, General

Coolant Handling and Mixing

Guidelines for coolant mixing, draining, and filling the system.

Cooling System Checking and Faults

Covers checking coolant temperature, losses, and common fault causes.

Filler Cap Pressure Valve Check

Procedure for checking the pressure valve in the coolant filler cap.

26-1 Radiator, Heat Exchanger

Heat Exchanger Cleaning and Change

Instructions for cleaning and changing the heat exchanger and exhaust manifold.

26-2 Coolant Pump, Thermostat

Coolant Pump and Thermostat Replacement

Procedures for changing the coolant pump and thermostat.

26-6 Sea Water System, Sea Water Pump

Seawater Pump Impeller and Overhaul

Instructions for changing the impeller and overhauling the seawater pump.

32-1 Alternator

Alternator Change

Step-by-step guide for replacing the alternator.

33-1 Starter Motor

Starter Motor Change

Instructions for replacing the starter motor.

References to Service Bulletins

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