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General| Brand | Volvo Penta |
|---|---|
| Model | 120S |
| Category | Engine |
| Language | English |
Overview of safety warnings, important notes, and general precautions for operation.
Essential safety guidelines for personal protection, engine handling, and hazardous substances.
Scope, preparation, and target audience of the workshop manual.
Guidelines on using genuine Volvo Penta spares and warranty considerations.
Emphasizes adherence to specifications, tolerances, and use of original parts.
Covers torque specifications, angle tightening, lock nuts, and strength classes for fasteners.
Details types of sealants (RTV, Anaerobic) and their application for sealing and locking.
Specific safety precautions for handling fluorocarbon rubber components exposed to high temperatures.
Illustrated list of specialized tools required for repair and maintenance procedures.
Lists additional equipment for measurement and testing, along with necessary chemicals.
Diagrams illustrating the operational positions of MS2 reverse gears and 120S drives.
Overview of historical updates and changes across different 120S sailboat drive models.
Step-by-step guide for dismantling the upper and lower gear housings of the sailboat drive.
Detailed instructions for the disassembly and assembly of the MS2 gear shift mechanism.
Procedures for dismantling and reassembling various gear housings of the MS2 reverse gear.
Steps for the disassembly and installation of input and upper bearing housings for the MS2.
Guidance on measuring and adjusting gear flank clearance and checking contact patterns.
Procedures for setting and verifying bearing preload in the MS2 reverse gear assembly.
Steps for dismantling and assembling the tubular shaft and pinion for the MS2V angle gear.
Instructions for installing bearings and the tubular shaft in the MS2V reverse gear.
Method for checking flank clearance on the MS2V angle drive pinion and crown wheel.
Steps for the final assembly of the MS2V angle drive and reverse gear.
Instructions for dismantling the drive, propeller shaft, and vertical shaft components.
Details on bearing installation, shimming, and measurement for the lower gear housing.
Steps for setting propeller shaft preload and installing the lower gear housing.
Procedures for checking flank clearance and marking patterns on the lower gear housing.
Installation steps for lower gear housing and adapter plates for various 120S models.
Guidelines for pressure testing the drive for leaks and proper painting procedures.
A comprehensive list of torque specifications for various components and assemblies.
Placeholder for references to service bulletins indicating updates or modifications.
Space for user notes and a form for submitting feedback on the manual.
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