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Volvo Penta 5.0GXi-EF User Manual

Volvo Penta 5.0GXi-EF
136 pages
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OPERATOR’S MANUAL
3.0GLP-C
4.3GL-D, 4.3GXi-E, 4.3GXi-EF
5.0GL-E, 5.0GXi-E, 5.0GXi-EF
5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF
8.1Gi-F, 8.1Gi-FF, 8.1GXi-E, 8.1GXi-EF

Table of Contents

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Volvo Penta 5.0GXi-EF Specifications

General IconGeneral
Engine TypeV8
Displacement5.0 L (305 cu in)
Fuel SystemMulti-Port Fuel Injection
Cylinders8
AspirationNaturally Aspirated
Compression Ratio9.4:1
Power270 hp (201 kW)
Cooling SystemFreshwater cooled, heat exchanger
Fuel TypeGasoline

Summary

Welcome Aboard

Our Core Values: Quality, Safety, Environmental Care

Explains Volvo Penta's core values and their importance.

Safety Information

General Information

Provides context for the manual and safety.

Warning Symbols Used in this Manual

Explains hazard symbols found in the manual.

Safety Precautions (Maintenance and Service)

Safety measures to observe during maintenance.

Safety Precautions While Operating the Boat

Safety measures to observe while operating the boat.

Safety Checklists

Planning Your Trip

Essential steps for planning a boat trip.

Safety Equipment

List of required safety gear for the boat.

Replacement Parts and Tools Checklist

Items needed for repairs and maintenance.

Basic Safety Rules of Boating

High Performance Boat Operation

Specific safety measures for high-speed operation.

Introduction

Care of the Environment

Volvo Penta's commitment to environmental protection.

Fuel and Oils

Recommendations for proper fuel and oil usage.

Breaking-in

Procedures for the engine's initial break-in period.

General Information

Warranty Information

Details on engine warranty coverage and procedures.

Volvo Action Service (VAS)

Information on breakdown assistance service.

Doing Your Own Maintenance and Repairs

Guidance for performing user maintenance.

Informational Decals and Identification Plates

Identification Numbers

Owner’s Identification Card

Volvo Penta Dealer Network

Information on finding authorized dealers.

Toll-free Dealer Locator Service

Service for finding the nearest dealer.

Volvo Penta on the Internet

Online resources and information.

Instrumentation

Instrument Panel

Overview of dashboard instruments and gauges.

Audible Alarm

Details on the audible warning system.

Emergency Stop Switch

Explanation of the safety shut-off switch.

Checking Instruments

How to monitor engine status via gauges.

Engine Protection Mode

Engine Control Module (ECM)

Function and role of the engine computer.

Master/Slave Arrangement

Power Trim/Tilt

System for adjusting the drive unit angle.

Trim Instruments

Optional Digital Trim Instrument

Description of the digital trim display.

LED Display

Explanation of indicator lights for trim.

Other Instruments

Information on additional available instruments.

Trim/Tilt Motor Protection

Impact Protection

System to protect the drive unit from impacts.

Controls

Remote Control Unit

Operation of the single lever control unit.

Twin Unit Maneuvering

Techniques for close control with twin engines.

Operation

Operating the Engine

Procedures for starting and stopping the engine.

Operating Remote Controls

Detailed usage instructions for control levers.

Steering System Operation

How the steering system functions.

Power Trim and Tilt Operation

Adjusting drive angle for optimal performance.

Operating in “Bow-up” Position

Operating in “Bow-down” Position

Effects of bow-down trim on boat handling.

Power Tilt Operation

Power Trim/Tilt Switch & Gauge Location

Location of trim controls and indicators.

Special Boating Situations

Shallow Water Operation

Handling the boat in shallow water.

High Altitude Operation

Performance considerations at high altitudes.

Operating in Freezing Temperatures

Precautions for operating in freezing conditions.

Salt Water Operation

Trailering Your Boat

Steps for preparing the boat for trailering.

Features

Circuit Breakers and Fuses

Location and function of electrical protective devices.

Legend of Symbols Used in Engine Diagrams

Key to symbols used in engine diagrams.

3.0GLP-C

4.3GL-D, 5.0GL-E

4.3GXi-E, 5.0GXi-E, 5.7Gi-E, 5.7GXi-F

8.1Gi-F, 8.1GXi-E

4.3GXi-EF, 5.0GXi-EF, 5.7Gi-EF, 5.7GXi-FF

SX-M Sterndrive

DP-S Sterndrive

Maintenance Parts List

Maintenance

Engine Break-in Period

Crucial initial engine care procedures.

First Service Inspection (Dealer 20-Hour Check)

Key service check after initial engine use.

Operating After Break-in Period

Guidelines for operating the engine post-break-in.

Maintenance Schedule

Static Water Line

Static Water Line Test

Procedure for checking the boat's waterline.

Preparing for Boating (Launching)

Off-Season Storage (Winterization)

Steps for preparing the boat for storage.

Maintenance of Boat’s Systems

Engine Exhaust System

Maintenance procedures for the exhaust system.

Drive Unit Bellows

Maintenance procedures for drive unit bellows.

Fuel System

Gasoline Recommendations

Recommended fuel specifications.

Gasoline Containing Alcohol

Considerations for using alcohol-blended fuels.

Detonation (Spark Knock)

Troubleshooting engine detonation or spark knock.

Preventing Gum Formation and Corrosion

Tips for preserving the fuel system.

Electric Fuel Pumps

Fuel Filter

Maintenance procedures for the fuel filter.

Engine Fuel Filter Replacement

Fuel Filter Replacement (V6/V8 Carb Engines)

Fuel Screen Cleaning (3.0 Liter Carb Engines)

Procedure for cleaning the fuel screen.

Electrical System

Battery Cables

Specifications for battery cables.

Batteries and Connections

Guidance on battery installation and care.

Multiple Batteries and Selector Switch

Distributor Cap and Rotor

Maintenance for the distributor cap and rotor.

Circuit Breakers and Fuses

Explanation of electrical protection devices.

Spark Plugs

Checking and Changing Spark Plugs

Procedure for checking and changing spark plugs.

Belt Adjustments

Serpentine Belt Engines

Details on the serpentine belt system.

V-Belt Engines

V-Belt Tension

Procedure for checking V-belt tension.

Power Steering Pump Belt

Alternator Belt

Maintenance for the alternator belt.

Cooling System

Raw Water System

Description of the raw water cooling system.

Closed Cooling System (F-Series)

Description of the closed cooling system.

Engine Overheating (Gi & GXi only)

Specific causes of overheating for Gi/GXi engines.

Engine Overheating (All other Models)

Engine Flush

Procedure for flushing the engine.

Draining the Cooling System

Raw Water Cooled Engines

Procedure for draining raw water cooling systems.

Draining the Closed Cooling System

Impeller: Checking & Replacing

Steering System

Checking steering cables and hoses for wear.

Power Steering Reservoir Fluid Level

Power Trim/Tilt Fluid Level

Checking the fluid level in the power trim/tilt system.

Shaft Spline and Bearing Lubrication

Lubrication requirements for shaft splines and bearings.

Tie Rod (Twin Installations Only)

Checking the tie rod for damage in twin installations.

Lubrication System

Engine/Crankcase Oil

Recommendations for engine oil and its viscosity.

Checking Engine Oil Level

Changing Engine Oil

Procedure for changing engine oil.

Changing the Oil Filter

Procedure for changing the oil filter.

Drive Components

Drive Unit Lubrication

Lubrication requirements for the drive unit.

Checking the Drive Unit Lubricant

Procedure for checking drive unit lubricant level.

Draining the Drive Unit

Procedure for draining the drive unit.

Filling the Drive Unit

Sacrificial Anodes

Replacing Sacrificial Anodes

Procedure for replacing sacrificial anodes.

Replacing Heat Exchanger Anodes

Procedure for replacing heat exchanger anodes.

Active Corrosion Protection System

Painting the Drive

SX and DP-S Drives

Specific drive types requiring unique paint procedures.

Preparation

Steps required before painting the drive unit.

Paint Application

Steps for applying paint to the drive unit.

Propeller Care

Propeller Replacement — SX

Procedure for removing and installing SX propellers.

Installing the SX Propeller

Steps for correctly installing an SX propeller.

Propeller Replacement — DP-S

Installing the DP-S Propeller

Steps for correctly installing a DP-S propeller.

Boat Bottom

Bottom Painting

Maintaining the boat's hull with antifouling paint.

Engine Alignment

Critical alignment procedures for the engine coupler.

Engine Submersion

Emergency procedures for submerged engines.

Replacement Parts

Troubleshooting

Troubleshooting - System Isolation

Guide to identifying malfunctioning systems.

Engine Troubleshooting Guides

Detailed guides for diagnosing engine problems.

Engine Will Not Crank

Troubleshooting steps when engine won't crank.

Engine Cranks, But Will Not Start

Troubleshooting steps when engine cranks but won't start.

Hard Starting - Cold Engine

Hard Starting - Hot Engine

Troubleshooting steps for hot start issues.

Engine Runs Rough

Engine Noises and Vibrations

Identifying and diagnosing engine noises and vibrations.

Engine Overheats

Engine Noises and Vibrations (Cont.)

Continued identification of engine noises and vibrations.

Engine Dies Out

Engine Won’t Reach Operating RPM

Troubleshooting engine power loss issues.

Defective Engine Lubricating System

Low Battery Voltage After Short Storage

Technical Data

Engine

Specifications for various engine models.

Fuel System

Specifications for the fuel system.

Electrical System

Specifications for the electrical system.

Ignition System

Specifications for the ignition system.

Cooling System

Oil Capacity

Fluid capacities for engine and drive.

Oil Type

Recommended types of oils for engine and drive.

Oil Pressure (Minimum)

Minimum oil pressure specifications.

Engine 4.3GL-D

Engine 4.3GXi-E, 4.3GXi-EF

Engine 5.0GL-E

Engine 5.0GXi-E, 5.0GXi-EF

Engine 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF

Engine 8.1Gi-E, 8.1Gi-EF, 8.1GXi-D, 8.1GXi-DF

Metric Conversion Chart

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