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Volvo Penta 5.7GXi-F User Manual

Volvo Penta 5.7GXi-F
136 pages
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OPERATOR’S MANUAL
3.0GLP-C
4.3GL-D, 4.3GXi-E, 4.3GXi-EF
5.0GL-E, 5.0GXi-E, 5.0GXi-EF
5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF
8.1Gi-F, 8.1Gi-FF, 8.1GXi-E, 8.1GXi-EF

Table of Contents

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Volvo Penta 5.7GXi-F Specifications

General IconGeneral
BrandVolvo Penta
Model5.7GXi-F
CategoryEngine
LanguageEnglish

Summary

Welcome Aboard

Our Core Values: Quality, Safety, Environmental Care

Company values highlighting quality, safety, and environmental responsibility.

General Information

Warning Symbols Used in this Manual

Explains safety alert symbols for dangers, warnings, and cautions.

Safety Information

Safety Precautions (Maintenance and Service)

Summarizes risks and precautions for maintenance and service activities.

Lifting the Engine

Details safe handling procedures for lifting the engine.

Safety Information

Fire and Explosion

Covers hazards related to fuel, lubricants, and electrical systems.

Carbon Monoxide Poisoning

Information on the risks of carbon monoxide poisoning.

Safety Information

Chemicals

Safety guidelines for handling hazardous chemicals used with the engine.

Cooling System

Safety precautions when working with the cooling system.

Safety Information

Safety Precautions While Operating the Boat

Basic safety measures for operating the boat and engine.

Emergency Stop Switch

How to use the emergency stop switch for safety.

Safety Information

Safety Checklists

Provides essential safety checklists for trips and equipment.

Planning Your Trip

Guidance for planning a safe and enjoyable boat trip.

Safety Information

Basic Safety Rules of Boating

Essential rules and recommendations for safe boating practices.

High Performance Boat Operation

Guidelines for safely operating high-performance boats.

Introduction

Care of the Environment

Volvo Penta's commitment to environmental care in product development and use.

Breaking-in

Guidelines for breaking in the engine for optimal life and performance.

Introduction

Certified Engines

Requirements for engines certified for exhaust emissions regulations.

Introduction

Power Ratings

Details standards for quoting engine power output and influencing factors.

Load Condition (Speed of Planing Hull)

Explains how boat weight affects performance and speed.

General Information

Warranty Information

Explains the limited warranty and requirements for coverage.

Volvo Action Service (VAS)

Information on the 24/7 breakdown assistance service.

General Information

Informational Decals and Identification Plates

Graphical representations and typical locations of engine decals.

General Information

Identification Numbers

Guidance on locating and recording engine and drive unit serial numbers.

General Information

Owner’s Identification Card

Importance of the owner's card for warranty validation.

Volvo Penta Dealer Network

Information about the network of authorized Volvo Penta dealers.

Instrumentation

Instrument Panel

Overview of common instrument panel components like tachometer and gauges.

Instrumentation

Audible Alarm

Explains how audible alarms function for engine status and malfunctions.

Emergency Stop Switch

How to use the emergency stop switch for safety.

Instrumentation

Checking Instruments

Guidance on regularly checking instruments for abnormal readings.

Engine Coolant Temperature

Normal operating temperature ranges for the engine.

Instrumentation

Engine Protection Mode

Describes how the engine limits operation during certain fault conditions.

Engine Control Module (ECM)

Explains the function of the ECM in controlling engine operations.

Instrumentation

Master/Slave Arrangement

How ECMs are linked in dual engine installations.

Power Trim/Tilt

Explains the function and benefits of the power trim/tilt system.

Instrumentation

Trim Instruments

Overview of instruments indicating the current trim position of the drive unit.

Analog Trim Instrument

Details the three main ranges of the analog trim instrument.

Instrumentation

Optional Digital Trim Instrument

Explains the digital display for drive unit angle and operational ranges.

LED Display

Describes the meaning of LEDs on the digital trim instrument.

Instrumentation

Trim/Tilt Motor Protection

Precautions to prevent overheating of the trim/tilt motor.

Impact Protection

Explains the impact protection system for the drive unit.

Controls

Remote Control Unit

Explains the operation of the single-lever remote control unit.

Disengaging the Shift Function

How to disengage the gear shift for speed control only.

Controls

Twin Unit Maneuvering

Procedures for maneuvering boats with twin engines.

How to Shift and Control Speed

Procedures for shifting gears and controlling speed with the remote.

Controls

Shifting between Forward and Reverse

Correct procedure for shifting between forward and reverse gears.

Cruising Speed

Recommends optimal cruising speeds for economy and engine life.

Controls

Friction Brake

How to adjust the friction brake for lever action on remote controls.

Side Mount Remote Controls

Adjustment procedure for side mount remote controls.

Controls

Trim Controls

Explains how to raise and lower the drive unit for optimal boat performance.

Control Panel

Operation of the trim control panel buttons.

Controls

Control Lever with Catch Button (Single)

Operation of single control levers with catch buttons for drive trim.

Control Lever with Catch Button (Dual)

Operation of dual control levers with catch buttons for drive trim adjustment.

Operation

Operating the Engine

Step-by-step guide for starting and operating the marine engine.

Before Starting

Essential checks and precautions before starting the engine.

Operation

Starting the Engine (Cold Start)

Procedures for starting a cold engine, including priming.

If the Engine Floods

Steps to take if the engine becomes flooded.

Operation

Starting the Engine (Warm Start)

Procedure for starting a warm engine.

Stopping the Engine

Correct procedure for shutting down the engine safely.

Operation

Operating Remote Controls

Instructions for using remote control systems with throttle lock.

Operation

Steering System Operation

How to operate the boat's steering system.

Twin Unit Steering

Considerations for steering boats with twin engines.

Operation

Power Trim Operation

Guidelines for using the power trim for optimal boat performance.

Determining the Proper Trim

How to find the optimal trim angle for best boat performance.

Operation

Operating in “Bow-up” Position

Recommended uses and considerations for the bow-up trim position.

Operating in “Bow-down” Position

Recommended uses and considerations for the bow-down trim position.

Operation

Power Tilt Operation

Procedures for using the power tilt feature for clearance.

Power Trim/Tilt Switch & Gauge Location

Locating the trim/tilt controls and indicators.

Operation

Special Boating Situations

Procedures for various challenging boating conditions.

Shallow Water Operation

Precautions for operating the boat in shallow water.

Operation

Salt Water Operation

Recommendations for using the sterndrive in salt water.

Trailering Your Boat

Important checks and procedures before trailering the boat.

Features

Circuit Breakers and Fuses

Identifies circuit breakers and fuses for the engine and related systems.

Legend of Symbols Used in Engine Diagrams

Explanation of symbols used in engine diagrams.

Features

3.0GLP-C

Diagram and list of components for the 3.0GLP-C engine.

Features

4.3GL-D, 5.0GL-E

Diagram and list of components for 4.3GL-D and 5.0GL-E engines.

Features

4.3GXi-E, 5.0GXi-E, 5.7Gi-E, 5.7GXi-F

Diagram and list of components for specific GXi/Gi engine models.

Features

8.1Gi-F, 8.1GXi-E

Diagram and list of components for 8.1Gi/GXi engine models.

Features

SX-M Sterndrive

Diagram and list of components for the SX-M sterndrive.

Features

DP-S Sterndrive

Diagram and list of components for the DP-S sterndrive.

Maintenance Parts List

Maintenance

Engine Break-in Period

Guidelines for breaking in the engine for optimal life and performance.

Maintenance

First Service Inspection (Dealer 20-Hour Check)

Importance and procedures for the initial 20-hour service inspection.

Maintenance

Maintenance Schedule

A table outlining required maintenance tasks by frequency.

Maintenance

Static Water Line Test

How to perform a static water line test to prevent engine damage.

Maintenance

Preparing for Boating (Launching)

Checklist for preparing the boat before launching.

Off-Season Storage (Winterization)

Procedures for preparing the equipment for storage.

Maintenance

Maintenance of Boat’s Systems

General guidance on maintaining various boat systems.

Engine Exhaust System

Procedures for inspecting and maintaining the engine exhaust system.

Maintenance

Fuel System

Details about fuel type, filters, and system maintenance.

Maintenance

Gasoline Containing Alcohol

Information on using gasoline blended with alcohol additives.

Detonation (Spark Knock)

Explains detonation and how to address it.

Maintenance

Electronic Fuel Injection (Gi, GXi)

Information on the EFI system and its lack of periodic maintenance needs.

Flame Arrestor

Instructions for cleaning and inspecting the flame arrestor.

Maintenance

Electric Fuel Pumps

Details on checking and maintaining electric fuel pumps.

Fuel Filter

Specific requirements for Volvo Penta EFI engine fuel filters.

Maintenance

Engine Fuel Filter Replacement

Step-by-step guide for replacing the engine fuel filter.

Maintenance

Electrical System

Overview of the engine's electrical system components and wiring.

Batteries and Connections

Guidance on battery installation and connection safety.

Maintenance

Battery Replacement

Steps and safety guidelines for replacing the boat battery.

Maintenance

Circuit Breakers and Fuses

How circuit breakers and fuses protect the electrical system.

Maintenance

Spark Plugs

Information on spark plug types, gaps, and proper installation.

Checking and Changing Spark Plugs

Step-by-step guide for inspecting and replacing spark plugs.

Maintenance

Belt Adjustments

Procedures for checking and adjusting serpentine and V-belts.

Maintenance

V-Belt Engines

Details on engines using V-belts and their maintenance requirements.

Maintenance

Alternator Belt

How to check and adjust the alternator belt tension.

Maintenance

Cooling System

Overview of raw water and closed cooling systems.

Engine Overheating (Gi & GXi only)

Specific overheating warnings for Gi & GXi engines.

Maintenance

Engine Flush

Instructions for flushing the engine with fresh water.

Maintenance

Draining the Cooling System

Procedures for draining the cooling system to prevent freezing damage.

Maintenance

Impeller: Checking & Replacing

How to inspect and replace the water pump impeller.

Steering System

Checks for wear and leaks in steering system cables and hoses.

Maintenance

Power Steering Reservoir Fluid Level

How to check and maintain the power steering fluid level.

Power Trim/Tilt Fluid Level

How to check and maintain the fluid level in the trim/tilt assembly.

Maintenance

Engine/Crankcase Oil

Engine oil type, viscosity, and change recommendations.

Maintenance

Changing the Oil Filter

Step-by-step guide for replacing the engine oil filter.

Maintenance

Drive Unit Lubrication

How to check and lubricate the drive unit.

Draining the Drive Unit

Procedures for draining the drive unit lubricant.

Maintenance

Filling the Drive Unit

Procedures for filling the drive unit with lubricant.

Maintenance

Sacrificial Anodes

Information on sacrificial anodes for corrosion protection.

Replacing Heat Exchanger Anodes

Procedure for replacing anodes in the heat exchanger.

Maintenance

Active Corrosion Protection System

Description of the APC system for sterndrive corrosion protection.

Maintenance

Painting the Drive

Procedures for preparing and painting sterndrive units.

Maintenance

Propeller Replacement — SX

Step-by-step guide for removing and installing SX sterndrive propellers.

Maintenance

Propeller Replacement — DP-S

Instructions for replacing DP-S sterndrive propellers.

Maintenance

Engine Alignment

Importance and procedure for engine alignment.

Engine Submersion

Immediate actions required if the engine is submerged.

Maintenance

Replacement Parts

Guidelines on using genuine Volvo Penta parts and avoiding substitutions.

Troubleshooting

Troubleshooting - System Isolation

A guide to help isolate malfunctions by system.

Troubleshooting

Engine Troubleshooting Guides

A comprehensive list of engine-specific troubleshooting topics.

Troubleshooting

Engine Will Not Crank

Checks for issues when the engine fails to crank.

Engine Cranks, But Will Not Start

Troubleshooting steps when the engine cranks but doesn't start.

Troubleshooting

Hard Starting - Cold Engine

Troubleshooting steps for engines that are difficult to start when cold.

Hard Starting - Hot Engine

Troubleshooting steps for engines that are difficult to start when hot.

Troubleshooting

Engine Runs Rough

Diagnostic checks for engines running roughly at different speeds.

Engine Noises and Vibrations

Identifying causes of unusual engine noises and vibrations.

Troubleshooting

Engine Overheats

Steps to diagnose and resolve engine overheating issues.

Troubleshooting

Engine Dies Out

Checks for issues causing the engine to stop unexpectedly.

Engine Won’t Reach Operating RPM

Troubleshooting steps for engines not reaching maximum RPM.

Troubleshooting

Defective Engine Lubricating System

Diagnosing problems related to the engine's lubrication system.

Troubleshooting

Low Battery Voltage After Short Storage

Steps to diagnose and resolve low battery voltage after storage.

Technical Data

Engine 3.0GLP-C

Detailed technical specifications for the 3.0GLP-C engine.

Technical Data

Engine 4.3GL-D

Detailed technical specifications for the 4.3GL-D engine.

Technical Data

Engine 4.3GXi-E, 4.3GXi-EF

Detailed technical specifications for 4.3GXi-E and 4.3GXi-EF engines.

Technical Data

Engine 5.0GL-E

Detailed technical specifications for the 5.0GL-E engine.

Technical Data

Engine 5.0GXi-E, 5.0GXi-EF

Detailed technical specifications for 5.0GXi-E and 5.0GXi-EF engines.

Technical Data

Engine 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF

Detailed technical specifications for 5.7Gi/GXi engine models.

Metric Conversion Chart

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