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Volvo Penta 5.7Gi-EF User Manual

Volvo Penta 5.7Gi-EF
136 pages
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OPERATOR’S MANUAL
3.0GLP-C
4.3GL-D, 4.3GXi-E, 4.3GXi-EF
5.0GL-E, 5.0GXi-E, 5.0GXi-EF
5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF
8.1Gi-F, 8.1Gi-FF, 8.1GXi-E, 8.1GXi-EF

Table of Contents

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Volvo Penta 5.7Gi-EF Specifications

General IconGeneral
Engine TypeV8
Fuel SystemMulti-port Fuel Injection
Max RPM4800-5200 rpm
Bore4.00 in (101.6 mm)
Compression Ratio9.4:1
TypeGasoline
Displacement5.7L (350 cu. in.)
Stroke3.48 in (88.39 mm)

Summary

CALIFORNIA PROPOSITION 65 WARNING

Our Core Values: Quality, Safety, Environmental Care

Quality

Defines quality as encompassing all product and service aspects, extending to customer care.

Environmental Care

Highlights commitment to minimizing environmental impact in all operations and product development.

Safety Information

General Information

Manual provides info for safe operation, maintenance, and key points.

Warning Symbols Used in this Manual

Explains safety alert symbols for dangers, warnings, and cautions.

Safety Precautions (Maintenance and Service)

Summarizes risks and precautions for engine maintenance and service.

Safety Precautions While Operating the Boat

Basic safety precautions for operating the boat and engine.

“Station Wagon” Effect & Carbon Monoxide

Discusses exhaust gas recirculation into the cockpit and carbon monoxide poisoning risks.

Safety Checklists

Provides pre-journey and safety equipment checklists for a problem-free trip.

Basic Safety Rules of Boating

Recommends contacting local organizations for detailed boating safety information.

High Performance Boat Operation

Details requirements for operating high-performance boats safely and effectively.

Introduction

Care of the Environment

Emphasizes Volvo Penta's commitment to environmental care in product development.

Fuel and Oils

Recommends using specified fuels and oils for optimal engine performance and longevity.

Breaking-in

Outlines the engine break-in procedure for the first 10 operating hours.

Certified Engines

Explains requirements for engines certified for emission regulations.

Power Ratings

Discusses factors affecting engine performance and ISO 8665 standards.

Load Condition (Speed of Planing Hull)

Explains how boat weight affects performance and speed.

General Information

Warranty Information

Details warranty coverage and requirements for Volvo Penta marine engines.

Volvo Action Service (VAS)

Describes Volvo Penta's 24/7 consumer breakdown service for engine owners.

Doing Your Own Maintenance and Repairs

Advises on purchasing service manuals and highlights tasks best left to dealers.

Informational Decals and Identification Plates

Provides graphical representations and typical locations of various engine decals.

Identification Numbers

Lists engine, transom shield, and drive identification numbers for ordering components.

Instrumentation

Instrument Panel

Describes typical instrument panel components like tachometer, gauges, and ignition switch.

Audible Alarm

Explains the function of audible alarms for engine conditions and self-tests.

Emergency Stop Switch

Recommends installing and using an emergency stop switch for safety.

Checking Instruments

Advises regular instrument checks and stopping the engine for abnormal readings.

Engine Protection Mode

Explains the engine protection mode activated by low oil pressure, overheat, or low voltage.

Engine Control Module (ECM)

Describes the ECM's role in maintaining emission levels and engine efficiency.

Master/Slave Arrangement

Explains how dual engine ECMs are tied together electronically for master/slave operation.

Power Trim/Tilt

Describes the power trim/tilt system and its benefits for boat performance.

Trim Instruments

Explains how trim instruments indicate the current trim position of the drive unit.

Trim/Tilt Motor Protection

Details precautions to prevent trim/tilt motor overheating.

Impact Protection

Explains the trim/tilt system's impact protection feature and its limitations.

Controls

Remote Control Unit

Describes the combined gear shift, throttle lock, and engine speed control lever.

Single Lever Control Operation

Explains how to operate the single lever control for gear shift and engine speed.

Twin Unit Maneuvering

Provides guidance for maneuvering boats with twin engines at slow speeds.

How to Shift and Control Speed

Details the procedure for shifting gears and controlling speed with the remote control.

Shifting between Forward and Reverse

Outlines the correct procedure for shifting between forward and reverse gears.

Cruising Speed

Recommends a cruising speed 25% lower than maximum RPM for economy and comfort.

Friction Brake

Explains how to adjust the remote control's friction brake for lever action.

Side Mount Remote Controls

Details the procedure for adjusting the friction brake on side mount remote controls.

Top Mount Remote Controls

Details the procedure for adjusting the friction brake on top mount remote controls.

Trim Controls

Explains how to use trim controls on the instrument panel or remote lever.

Control Lever with Catch Button (Dual)

Describes the dual-control lever switches for individual drive trim adjustment.

Operation

Operating the Engine

Provides instructions for operating the marine engine safely and correctly.

Before Starting

Lists essential checks and precautions before starting the engine.

Starting the Engine (Cold Start)

Details the procedure for starting a cold engine, including priming.

Starting the Engine (Warm Start)

Outlines the process for starting a warm engine.

Stopping the Engine

Provides the correct procedure for safely stopping the engine.

Operating Remote Controls

Familiarizes the user with remote control operations before starting the engine.

Steering System Operation

Explains how the sterndrive steering system operates and potential issues.

Twin Unit Steering

Discusses steering systems on twin-engine boats.

Power Trim and Tilt Operation

Details how to operate the power trim and tilt system for optimal boat performance.

Operating in “Bow-up” Position

Describes the use of the "bow-up" trim position for cruising and high speeds.

Operating in “Bow-down” Position

Describes the use of the "bow-down" trim position for acceleration and choppy conditions.

Power Tilt Operation

Explains the normal use of tilting the drive unit for clearance.

Power Trim/Tilt Switch & Gauge Location

Identifies the location of power trim/tilt switches and gauges.

Special Boating Situations

Covers procedures for specific boating scenarios like shallow water.

Salt Water Operation

Recommends flushing the engine and drive with fresh water after salt water use.

Trailering Your Boat

Provides guidance on trailering the boat, including drive unit positioning and clearance.

Features

Circuit Breakers and Fuses

Illustrates the location of circuit breakers and fuses for different engine models.

Legend of Symbols Used in Engine Diagrams

Provides a legend for symbols used in engine diagrams.

3.0GLP-C

Details the features of the 3.0GLP-C engine model.

4.3GL-D, 5.0GL-E

Details the features of the 4.3GL-D and 5.0GL-E engine models.

4.3GXi-E, 5.0GXi-E, 5.7Gi-E, 5.7GXi-F

Details features for specific GXi and Gi engine models.

4.3GXi-EF, 5.0GXi-EF, 5.7Gi-EF, 5.7GXi-FF

Details features for specific EF/FF engine models.

8.1Gi-F, 8.1GXi-E

Details features for the 8.1Gi and 8.1GXi engine models.

8.1Gi-FF, 8.1GXi-EF

Details features for the 8.1Gi-FF and 8.1GXi-EF engine models.

SX-M Sterndrive

Illustrates and labels components of the SX-M Sterndrive.

DP-S Sterndrive

Illustrates and labels components of the DP-S Sterndrive.

Maintenance Parts List

Maintenance

Engine Break-in Period

Details the procedure for breaking in the engine for the first 20 hours of operation.

Maintenance Schedule

Outlines routine maintenance tasks and their recommended intervals.

Static Water Line

Explains how to check the static water line to prevent engine damage from water ingestion.

Preparing for Boating (Launching)

Lists steps for preparing the boat for launching or the start of a new season.

Off-Season Storage (Winterization)

Advises on proper preparation of the Volvo Penta equipment for off-season storage.

Maintenance of Boat’s Systems

Provides information on maintaining various boat systems like engine, fuel, and electrical.

Fuel System

Covers gasoline recommendations, handling alcohol, detonation, and fuel system maintenance.

Carburetor (GL)

Describes the carburetor's function and notes that it requires no periodic maintenance.

Electronic Fuel Injection (Gi, GXi)

Explains the EFI system's role in fuel delivery and its lack of periodic maintenance needs.

Flame Arrestor

Details the procedure for cleaning and inspecting the flame arrestor.

Electric Fuel Pumps

Describes the function of electric fuel pumps and fuse protection.

Fuel Filter

Specifies the type of marine filter required for EFI engines and the need for annual replacement.

Engine Fuel Filter Replacement

Provides a step-by-step guide for replacing the engine fuel filter safely.

Electrical System

Covers the engine's electrical system, including battery and wiring.

Battery Replacement

Guides on replacing marine batteries, emphasizing proper installation.

Spark Plugs

Discusses the importance of correct spark plugs and their installation.

Checking and Changing Spark Plugs

Provides a step-by-step guide for inspecting and changing spark plugs.

Belt Adjustments

Covers belt adjustments, including serpentine belt inspection and V-belt tension.

Cooling System

Explains the raw water and closed cooling systems and engine overheating.

Engine Overheating (All other Models)

Explains how to respond to engine overheating in models other than Gi & GXi.

Engine Flush

Provides instructions for flushing the engine with fresh water.

Draining the Cooling System

Details procedures for draining the cooling system to prevent freezing damage.

Impeller: Checking & Replacing

Guides on inspecting and replacing the water pump impeller.

Steering System

Advises checking steering and throttle cables for wear and leaks.

Power Steering Reservoir Fluid Level

Explains how to check and maintain the power steering reservoir fluid level.

Power Trim/Tilt Fluid Level

Guides on checking the fluid level in the power trim/tilt assembly reservoir.

Lubrication System

Covers engine oil type, viscosity, and general lubrication system maintenance.

Checking Engine Oil Level

Details how to check the engine oil level using the dipstick.

Changing Engine Oil

Provides instructions for changing the engine oil and filter.

Changing the Oil Filter

Explains the process for replacing the engine oil filter.

Drive Components

Covers maintenance of drive unit components, including lubrication.

Filling the Drive Unit

Provides instructions for filling the drive unit with the correct lubricant.

Sacrificial Anodes

Discusses the inspection and replacement of sacrificial anodes for corrosion protection.

Active Corrosion Protection System

Explains the Volvo Penta active corrosion protection system and its indicator lights.

Painting the Drive

Outlines the procedure for painting the sterndrive and transom shield.

Propeller Care

Covers propeller damage, shock absorbers, and safety precautions.

Propeller Replacement — DP-S

Provides step-by-step instructions for removing and installing DP-S propellers.

Boat Bottom

Discusses how the boat's bottom condition affects performance and recommendations for cleaning.

Engine Alignment

States that engine alignment requires special tools and should be done by a dealer.

Engine Submersion

Outlines immediate actions and dealer service required after engine submersion.

Replacement Parts

Emphasizes using genuine Volvo Penta parts and warnings about substitutions.

Troubleshooting

Troubleshooting - System Isolation

Helps isolate malfunctions by identifying affected systems and referring to charts.

Engine Does Not Start

Lists checks for the cranking, ignition, and fuel systems when the engine won't start.

Engine Runs Improperly

Lists checks for compression, ignition, fuel, lubrication, cooling, and drive systems.

Engine Troubleshooting Guides

Provides guides for tracing and solving common engine trouble symptoms.

Engine Will Not Crank

Details checks for the starter circuit when the engine fails to crank.

Engine Cranks, But Will Not Start

Lists checks for ignition and fuel systems when the engine cranks but won't start.

Hard Starting - Cold Engine

Provides questions to ask and checks for hard cold starting issues.

Hard Starting - Hot Engine

Provides questions to ask and checks for hard hot starting issues.

Engine Runs Rough

Offers checks for slow and high-speed rough running conditions.

Engine Noises and Vibrations

Lists potential causes for engine noises and vibrations, categorized by system.

Engine Overheats

Details checks for engine overheating, including temperature verification and component checks.

Engine Dies Out

Covers checks for loss of fuel, loss of ignition, and engine seizure.

Engine Won’t Reach Operating RPM

Lists checks for factors preventing the engine from reaching operating RPM.

Defective Engine Lubricating System

Details checks for engine components related to the lubricating system.

Low Battery Voltage After Short Storage

Guides on checking for electrical draws and battery issues after storage.

Technical Data

Engine Specifications

Lists detailed specifications for the 3.0GLP-C engine, including dimensions and operating ranges.

Fuel System Specifications

Lists fuel system components and specifications for the 3.0GLP-C engine.

Electrical System Specifications

Details charging system, battery size, and starter specifications.

Ignition System Specifications

Provides specifications for the distributor, ignition timing, and spark plugs.

Cooling System Specifications

Lists specifications for the raw water pump, recirculating pump, and thermostat.

Oil Capacity

Specifies oil capacities for the engine, drive unit, and oil filter.

Oil Type

Recommends Volvo Penta engine and drive unit oils.

Oil Pressure (Minimum)

Lists minimum oil pressure specifications at different RPMs.

Engine 4.3GL-D

Provides detailed specifications for the 4.3GL-D engine.

Engine 4.3GXi-E, 4.3GXi-EF

Provides detailed specifications for the 4.3GXi-E and 4.3GXi-EF engines.

Engine 5.0GL-E

Provides detailed specifications for the 5.0GL-E engine.

Engine 5.0GXi-E, 5.0GXi-EF

Provides detailed specifications for the 5.0GXi-E and 5.0GXi-EF engines.

Engine 5.7Gi-E, 5.7Gi-EF, 5.7GXi-F, 5.7GXi-FF

Provides detailed specifications for the 5.7Gi/GXi engine models.

Engine 8.1Gi-E, 8.1Gi-EF, 8.1GXi-D, 8.1GXi-DF

Provides detailed specifications for the 8.1Gi/GXi engine models.

Metric Conversion Chart

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