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Volvo Penta 5.7GS/SX User Manual

Volvo Penta 5.7GS/SX
88 pages
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OWNERS MANUAL
3.0GS/SX, 4.3GL/SX/DP-S, 4.3GS/SX/DP-S, 4.3Gi/SX/DP-S
5.0GL/SX/DP-S, 5.0Gi/SX/DP-S , 5.7GS/SX/DP-S, 5.7GSi/DP-S

Table of Contents

Questions and Answers:

Volvo Penta 5.7GS/SX Specifications

General IconGeneral
Engine TypeV8
Displacement5.7L (350 cu. in.)
Compression Ratio9.4:1
Starter12V
Ignition SystemElectronic
Lubrication SystemWet sump
Fuel TypeGasoline
Cooling SystemFreshwater Cooling
Weight (Dry)454 lbs
DriveSX
Bore x Stroke4.00 in x 3.48 in
Oil Capacity5 quarts
TypeInboard Engine

Summary

Safety Precautions Overview

Safety Precautions for Boat Operation

Maneuvering Safety

Safe maneuvering practices to prevent accidents and injury.

Refueling Safety

Procedures for safe refueling to prevent fire and explosion.

Safety Breaker

Recommendation and use of safety breakers for enhanced safety.

Carbon Monoxide Poisoning

Risks and prevention of carbon monoxide poisoning on boats.

Safety Precautions for Maintenance and Service

Preparations for Maintenance

Essential preparatory steps before performing maintenance.

Fire and Explosion Risks

Hazards related to fuel, oil, and batteries during maintenance.

Battery Safety

Precautions for handling and charging batteries safely.

System-Specific Safety

Safety for hot surfaces, chemicals, cooling, fuel, and electrical systems.

Introduction to Volvo Penta Engines

Environmental Responsibility

Volvo Penta's commitment to environmental protection.

Engine Running-In Procedure

Proper procedure for breaking in a new marine engine.

Fuel and Oil Recommendations

Guidelines on recommended fuel and oil grades.

Service and Parts

Importance of genuine parts and authorized service.

Certified Engine Requirements

Regulations and requirements for certified engines.

Warranty Information

Details of the limited warranty for Volvo Penta engines.

Identification Numbers

Type Approval Number

Explanation of type approval numbers for exhaust emissions.

Engine Identification

Locating and recording engine serial and product numbers.

Drive/Shield Identification

Locating and recording drive/shield serial and product numbers.

Engine Component Presentation

Engine 3.0GS Components

Identification of major parts on the 3.0GS engine.

SX-C, SX-M Drive Components

Identification of major parts on SX-C and SX-M drives.

Engine Presentation (4.3L Models)

4.3GL, 4.3GS, 4.3Gi Engine Components

Identification of major parts on 4.3L series engines.

SX-C, SX-M Drive Components

Identification of major parts on SX-C and SX-M drives.

Engine Presentation (5.0L & 5.7L Models)

5.0GL, 5.0Gi, 5.7GS, 5.7GSi Engine Components

Identification of major parts on 5.0L and 5.7L series engines.

DP-S, DP-SM Drive Components

Identification of major parts on DP-S and DP-SM drives.

Instrumentation Overview

Tachometer Function

How the tachometer displays engine RPM and operating time.

Temperature Gauge

Indicates engine coolant temperature and normal operating ranges.

Oil Pressure Gauge

Displays engine oil pressure; notes low oil pressure alarms.

Voltmeter

Shows battery charge status and system voltage.

Instrument Lighting Switch

Controls the lighting for the instrument panel.

Ignition and Fuse Systems

Fuse Information

Details on 8A fuses for starter and system voltage.

Ignition Switch Operation

Explains the positions and function of the ignition switch.

Emergency Stop Switch

Boat Controls

Maneuvering with Controls

Shifting and engine speed control procedures.

Disengaging Shift Function

How to disengage the shift function for speed control.

Control Lever Adjustments

Power Trim System

Trim Controls

Using controls to raise and lower the drive.

Power Trim Operation

Operating the power trim control panel.

Power Trim Control Mechanisms

Control Lever Functions

Operation of the control lever for trim adjustment.

Catch Button Operation

How the catch button works for trim control.

Trim Instruments

Analogue Trim Instrument

Explains analogue trim gauge segments and ranges.

Digital Trim Instrument

Explains digital trim instrument display and functions.

Trim Indicator LEDs and Beach Hold Function

Trim Indicator LEDs

Explains the function of various LEDs on the trim indicator.

BEACH Hold Function

Describes the operation of the BEACH hold function for trimming.

Drive Unit Protection

Trim/Tilt Motor Protection

Protects the trim/tilt motor from overheating and damage.

Impact Protection

How the trim/tilt system provides impact protection.

Starting the Engine

Starting Preparations

Essential checks and steps before starting the engine.

Engine Starting Procedure

Engine Starting

Steps for turning the ignition key and starting the engine.

Handling Flooded Engines

Procedures for clearing a flooded engine (Gi, GSi and GL, GS models).

Engine Operation

Checking Engine Instruments

How to check engine instruments for normal readings.

Engine Protection Mode

How the engine protection mode functions on Gi, GSi models.

High Altitude Operation

Performance considerations for engines at high altitudes.

Shifting and Speed Control

Shifting and Speed Control

Procedures for shifting gears and controlling speed.

Twin Unit Maneuvering

Safe maneuvering techniques for twin engine boats.

Cruising Speed and Power Trim

Cruising Speed Recommendations

Recommended cruising speed ranges for various engines.

Power Trim for Optimal Operation

How power trim affects boat trim and fuel economy.

Power Trim Operation Details

Trimming for Starting

How to trim the drive during engine start.

Trimming for Planing

Adjusting trim for stable planing speed.

Trimming for Fuel Economy

Adjusting trim for optimal fuel economy.

Trimming in Rough Seas

Adjusting trim for choppy or heavy seas.

Trimming for Side Winds

Compensating for side winds with trim.

Special Trim Range Operations

Running in Shallow Water

Using the "Beach" range for shallow water operation.

Kick-up Function

How the kick-up function protects the drive when aground.

After Use Procedures

Stopping the Engine

Correct procedure for turning off the engine.

Post-Use Safety Checks

Essential safety inspections after operating the engine.

Operation in Different Conditions

Salt Water Operation

Considerations for operating in salt water environments.

Cold Weather Precautions

Measures to prevent freezing damage in cold weather.

Laying Up Procedures

Procedures for storing the boat for extended periods.

Transport and Storage Procedures

Transporting on a Trailer

Steps for safely transporting the boat on a trailer.

Laying Up on Land

Procedures for storing the boat when on land.

Other Product Information

Fuel Requirements

Specifications for required fuel types and octane ratings.

Electronic Engine Control

Maintenance and Care Overview

Engine Maintenance

General approach to engine upkeep and service.

Belt Adjustments

General guidelines for adjusting engine belts.

Engine Belt Maintenance

Alternator Belt Adjustment

Steps for checking and adjusting the alternator belt tension.

Water Pump Belt Adjustment

Steps for checking and adjusting the water pump belt tension.

Power Steering Belt Adjustment

Steps for checking and adjusting the power steering belt tension.

Fluid Levels and Exhaust System

Power Steering Fluid Level

How to check and maintain the power steering fluid level.

Exhaust System Inspection

Inspecting the exhaust system for damage and leaks.

Lubrication System

Engine Oil Level Check

Procedure for checking and topping up engine oil.

Oil and Filter Replacement

Cooling System Maintenance

Draining the Cooling System

Steps for draining the cooling system to prevent freezing.

Cooling System Inhibiting

Procedures for inhibiting the cooling system for winter storage.

Fuel System

Fuel Pumps

Information on fuel pump types, operation, and checks.

Fuel Delivery Systems

Throttle Body Fuel Injection (TBI)

Explanation of the TBI system for Gi, GSi models.

Flame Trap Maintenance

Instructions for cleaning and checking the flame trap.

Fuel Filter Replacement

3.0 Model Fuel Filter Replacement

Steps for replacing the fuel filter on 3.0 models.

4.3, 5.0, 5.7 Model Fuel Filter Replacement

Steps for replacing the fuel filter on 4.3, 5.0, 5.7 models.

Carburetor Systems

Carburetor Filter Check

How to check and clean the carburetor filter.

Carburetor Adjustment

Guidelines for adjusting carburetor settings.

Ignition System Maintenance

Spark Plug Service

How to service and check spark plugs.

Ignition Cables and Distributor Cap

Maintenance of ignition cables and distributor cap.

Ignition System Firing Orders

Electrical Systems

Electrolytic Corrosion Protection

How to protect against electrolytic corrosion.

Electrical System Components

Main Power Switch Operation

Correct procedures for using the main ON/OFF power switch.

Generator Maintenance

Basic maintenance checks for the generator.

Battery Handling

Safe practices for handling and connecting batteries.

Battery Charging and Electrolyte Levels

Battery Charging Procedures

Correct procedures for charging boat batteries.

Battery Electrolyte Levels

How to check and maintain battery electrolyte levels.

Battery and Electrical Connections

Electrical System Fuses

Fuse Identification for Specific Models

Drive Unit Corrosion Protection

Drive Unit Anodes

Location and function of sacrificial anodes.

Checking Corrosion Protection

How to inspect and maintain drive unit corrosion protection.

Active Corrosion Protection System

Drive Unit Oil Maintenance

Drive Unit Oil Level Check

How to check the oil level in the drive unit.

SX Drive Oil Replacement

Procedures for replacing oil in the SX drive.

DP-S Drive Oil Replacement

Drive Unit Lubrication and Bellows

Primary Shaft Bearing Lubrication

Lubricating the primary shaft bearings.

U-Joint Lubrication

Lubricating the U-joint and O-rings.

Bellows Replacement

Checking and replacing drive unit bellows.

Power Trim Pump Oil Level

Drive Unit Adjustments and Alignment

Trim Fin Adjustment (SX Drive)

How to adjust the trim fin on SX drives.

Twin DP-S Drive Installation

Adjusting twin DP-S drives for proper operation.

Engine Alignment

Importance and procedure for engine alignment.

Steering System

Twin Unit Steering

Steering system operation in twin engine setups.

Steering Bearing Lubrication

How to lubricate the steering ram.

Propeller Selection and Checks

SX Drive Propeller Selection

Guidance on selecting the correct propeller for SX drives.

SX Drive Propeller Check

How to check SX drive propellers after servicing.

DP-S Drive Propellers and Care

DP-S Drive Propeller Selection

Guidance on selecting propellers for DP-S drives.

DP-S Propeller Identification

How to identify DP-S drive propellers.

Propeller Care and Damage

Importance of propeller care to prevent damage.

SX Drive Propeller Replacement

DP-S Drive Propeller Replacement

Maintenance Schedule

Laying Up and Launching Procedures

Boat Inhibiting Procedures

Steps for inhibiting the boat for winter storage.

Bringing Boat Out of Storage

Painting the Drive and Keel

Troubleshooting Guide

Technical Data - Engine Specifications

Technical Data - 5.0L Engines

Technical Data - 5.7L Engines

Fuel Specifications and Drive Data

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